Experience industrial excellence with the formidable Sanzhi 132KW 10bar Stationary Electric Motor Efficient Two-Stage Screw Air Compressor, brought to you by China's leading expert, Sanzhi (Henan) Compressor Co., Ltd. Unlock factory-direct pricing on this cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously crafted for unparalleled energy savings and superior efficiency. Boasting premium-grade High-Quality Centrifugal Fans, this stationary compressor sets a new benchmark for reliability and performance, designed to meet the most demanding industrial requirements. Harness advanced technology with Sanzhi's 132KW High Volume Two-Stage Screw Air Compressor, engineered with precision for industrial applications, guaranteeing exceptional durability and consistent operational excellence. Elevate your industrial processes with Sanzhi's revolutionary compressor technology, delivering unmatched efficiency, reliability, and cost-effectiveness, propelling your operations to unprecedented heights of performance and sustainability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal air compression scenario, the energy required for single-stage pressure transmission should equal the total energy required for multi-stage compression. However, real-world conditions introduce factors such as coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, all of which increase power demands. To achieve peak efficiency, it is essential to minimize the compression ratio at each stage, ensuring that the overall power needed for multi-stage compression is less than that of single-stage compression.
The highly advanced two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd. incorporates a state-of-the-art dual rotary screw mechanism. Featuring both active and passive screws, the active screw is driven by an external transmission which powers the passive screw. This exceptional system begins with a low-pressure screw group in the first stage, and advances to a high-pressure screw group in the second stage. Each screw is enveloped by a sealing air film, facilitating gas compression through sequential cycles of suction, pressurization, and exhaust during the screw's rotation.
First Stage Compression: In this initial phase, the low-pressure screw group initiates the gas compression process. Gas is drawn into the screw compression chamber through the suction valve, where the rapid rotation of the screw rotor effectively compresses the gas, transferring it efficiently to the second stage for further processing.
Second Stage Compression: At this advanced phase, gas enters a narrower screw space and undergoes compression at significantly elevated temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system and thus completing the two-stage compression process.
Natural air is initially drawn into the first stage through an air filter, where it mixes with a small quantity of lubricating oil in the compression chamber. The gas is then compressed to interstage pressure and cooled in the cooling channel through contact with oil mist, significantly lowering its temperature. The cooled gas then progresses to the second-stage rotor for further compression to the final exhaust pressure. The entire sequence concludes as the compressor discharges the high-pressure gas through the exhaust valve, ensuring optimal performance and efficiency.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the unrivaled power and efficiency of our High Volume Centrifugal Fan Two-Stage Air Compressor! This avant-garde system features a high-speed rotating impeller that deftly accelerates and decelerates air for axial entry and rapid cooling. Surpassing traditional air-cooled fans, it ensures continuous operations, substantially extends service life, and delivers unmatched reliability and exceptional performance.
1) Superior Efficiency of PM Motor:Our cutting-edge permanent magnet motor provides extensive constant torque and an expansive weak magnetic range, achieving an extraordinary 20-30% higher efficiency compared to standard motors. It performs outstandingly even outside the rated frequency, ensuring superior performance and remarkable operational efficiency.
2) Maintenance-Free Design:Meticulously designed without internal bearings, our permanent magnet motor eliminates the expensive maintenance and replacements usually associated with motor bearings, offering a truly maintenance-free solution.
3) Advanced Frequency Converter:Outfitted with China's premier frequency system, our compressor features a broad and precise speed regulation range. It seamlessly adapts to actual gas demand, delivering exceptional energy-saving capabilities and operational flexibility.
4) Perfect Transmission Efficiency:The innovative integrated shaft structure directly connects the permanent magnet motor to the compressor, eliminating the need for couplings and other transmission parts. This guarantees flawless 100% transmission efficiency, maximizing overall performance.
5) Variable Frequency and Soft Start:This sophisticated feature significantly reduces the impact on power grid equipment, effectively protecting electrical systems from potential harm and enhancing system reliability.
6) Enhanced Energy Efficiency:Our frequency conversion ranges from 25% to 100%, surpassing the standard 50% to 100% range. This leads to over 30% energy savings compared to fixed-speed air compressors and about 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further enhance these energy-saving effects, making it an eco-friendly choice.
7) Exceptional Two-Stage Compression Air End:Our ingeniously engineered air end integrates first-stage and second-stage compression rotors within a single casing, each directly driven by gears. This ensures optimal linear speed and improves compression efficiency, setting new performance standards.
8) Innovative Internal Spray Curtain Cooling:Our highly energy-efficient internal spray curtain cooling method provides exceptional cooling, dramatically lowering the temperature of compressed air. This achieves near-isothermal compression, reduces interstage pressure loss, and enhances overall compression efficiency.
9) Reduced Internal Leakage:By lowering the compression ratio for each stage, our two-stage compression approach minimizes internal leakage from high-pressure to low-pressure ends, significantly increasing volume efficiency and ensuring optimal performance.
10) Noise Minimization:The two-stage compression system effectively lowers the compression ratio, significantly reducing noise levels, especially during unloading. This ensures a quieter and more comfortable working environment.
11) Simplified Maintenance and Service:With a two-stage compressor unit, the structural and system similarities to single-stage compression make maintenance and user servicing easy and convenient, apart from the screw air end.
12) Removable Door Panels:The unit's casing, crafted from noise-treated metal plates, features panels with high-density sound-absorbing material, ensuring the noise level meets international standards. The door plate can be opened and disassembled, providing a 270-degree all-round access, facilitating maintenance personnel's access to the unit's interior and easing service and upkeep.
1. Unparalleled Price Advantage
Revel in the extraordinary advantage of direct ex-factory pricing, meticulously crafted to furnish you with a commanding competitive edge. Amplify your cost savings while indulging in superior quality, ensuring your market presence is both unique and dominant.
2. Effortless Direct Transactions
Delight in the unmatched convenience of direct-from-factory transactions, presenting highly cost-effective solutions. By cutting out intermediaries, we transfer the savings directly to you, guaranteeing unparalleled affordability without sacrificing quality.
3. Superior OEM & ODM Services
Harness our extensive production and management acumen to access top-tier OEM and ODM services, impeccably tailored to your requirements. Partner with us to bring your vision to life with remarkable precision and excellence.
4. Customized Solutions
Take advantage of our flexibility with non-standard, export, and custom orders tailored precisely to your specifications for voltage, power, pressure, and more. Contact us to discuss your distinctive needs, and let us create a bespoke solution that fits flawlessly.
5. Small Order Acceptance
Initiate with a small trial order and experience the superior quality of our offerings firsthand. Discover why SANZHI stands as the trusted choice for clients seeking unrivaled performance and reliability.
6. Prompt and Dependable Delivery
Savor our exceptional products, paired with speedy and reliable delivery services. We assure timely arrival of your orders, ensuring your operations remain smooth and productive.
7. Complete Authorization
Enhance your sales strategy with full authorization certificates for our valued distributors. Leverage the power of the SANZHI brand to bolster your credibility and confidently expand your market reach.
Sanzhi (Henan) Compressor Co., Ltd, an established powerhouse in the manufacturing realm, excels in crafting superior screw air compressors and vacuum pumps, with over ten years of unwavering dedication. Our extensive range includes standard and low-pressure screw air compressors, advanced permanent magnet frequency conversion models, two-stage compression units, specialized compressors for laser cutting, and versatile mobile screw compressors. We offer single and double-tank configurations in both electric and diesel options, as well as innovative screw vacuum pumps.
Our production processes are a testament to efficiency and modernity, featuring state-of-the-art multi-air compressor assembly lines. With a team of over 50 proficient employees, we continually refine our ERP-based management systems, significantly reducing lead times and guaranteeing the prompt delivery of superior quality products.
Adhering to rigorous standards, our factory proudly holds ISO9001 certification, underscoring our commitment to quality management. We meticulously enforce stringent quality control measures, ensuring each machine undergoes comprehensive material inspections, production evaluations, and thorough pre-delivery checks before it leaves our facility.
Our customer service ethos is unparalleled. Our pre-sales team offers expert advice to help you choose the perfect air equipment, backed by extensive customization options for appearance and configuration. We also excel in creating bespoke OEM products tailored to specific dealer requirements. Our after-sales team, comprised of seasoned professionals, guarantees rapid and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd, we are committed to delivering high-performance, reliable products that foster lasting customer relationships. Our efficient delivery schedules, top-notch machines, and competitive pricing ensure you receive outstanding compressed air solutions every time.
Conveniently located in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey that takes approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a dedicated manufacturer specializing in screw air compressors, boasting over a decade of professional experience.
Q2. How do you control quality?
A: 1. Strict inspection of raw materials.
2. Rigorous control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, you can anticipate a swift lead time of approximately 15 working days post order confirmation. Should you need custom non-standard voltage specifications, please contact our dedicated sales team for a personalized delivery schedule.
Q7. What's the payment term?
A: Our payment terms are designed to be straightforward and secure: an initial 30% T/T deposit in advance, followed by 40% T/T before shipment, with the remaining 30% T/T due upon receipt of the B/L copy. We accept payments in both USD and RMB for your convenience.
Q8. How about your warranty?
A: We offer an industry-leading warranty, which includes one year of comprehensive coverage for the entire machine, and an extended two-year warranty for the screw air compressor, excluding consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance should be conducted after 500 hours of operation. Subsequently, routine maintenance intervals are recommended between 2000-3000 hours, depending on specific working conditions, to ensure optimal performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are meticulously engineered to perform efficiently even in high-temperature environments, with an operational temperature range from -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we offer both OEM and ODM services. Our professional design team is committed to providing flexible solutions to meet your specific requirements.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for exceptional durability, typically offering a lifespan that exceeds 10 years.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of spare parts for all our machines to guarantee seamless operation.
Q14. How about your after-sales service?
A: We provide comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers for on-site training and installation assistance to ensure your satisfaction.