Experience unparalleled industrial excellence with the formidable Sanzhi 132KW 10bar Stationary Electric Motor Efficient Two-Stage Screw Air Compressor, presented to you by industry leader Sanzhi (Henan) Compressor Co., Ltd. Unlock factory-direct pricing on this state-of-the-art Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously engineered for unmatched energy savings and superior efficiency. Featuring premium-grade High-Quality Centrifugal Fans, this stationary compressor sets a new industry benchmark for reliability and performance, tailored to meet the most rigorous industrial demands. Embrace cutting-edge technology with Sanzhi's 132KW High Volume Two-Stage Screw Air Compressor, expertly crafted for industrial applications, ensuring exceptional durability and consistent operational excellence. Elevate your industrial processes with Sanzhi's revolutionary compressor technology that guarantees unmatched efficiency, reliability, and cost-effectiveness, propelling your operations to unprecedented heights of performance and sustainability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal air compression scenario, the energy required for single-stage pressure transmission should equal the total energy required for multi-stage compression. However, real-world conditions introduce factors such as coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, all of which increase power demands. To maximize efficiency, minimizing the compression ratio at each stage is crucial, ensuring that the overall power needed for multi-stage compression is less than that of single-stage compression.
The highly advanced two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd. integrates a cutting-edge dual rotary screw mechanism. Featuring both active and passive screws, the active screw is driven by an external transmission, which in turn powers the passive screw. This sophisticated system starts with a low-pressure screw group in the first stage and progresses to a high-pressure screw group in the second stage. Each screw is surrounded by a sealing air film, facilitating gas compression through sequential cycles of suction, pressurization, and exhaust during the screw's rotation.
First Stage Compression: In this initial phase, the low-pressure screw group begins the gas compression process. Gas is drawn into the screw compression chamber through the suction valve, where the rapid rotation of the screw rotor effectively compresses the gas, transferring it efficiently to the second stage for further processing.
Second Stage Compression: At this advanced phase, gas enters a narrower screw space and undergoes compression at significantly elevated temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system, thereby completing the two-stage compression process.
Natural air is initially drawn into the first stage through an air filter, where it mixes with a small quantity of lubricating oil in the compression chamber. The gas is then compressed to interstage pressure and cooled in the cooling channel through contact with oil mist, significantly lowering its temperature. The cooled gas then progresses to the second-stage rotor for further compression to the final exhaust pressure. The entire sequence concludes as the compressor discharges the high-pressure gas through the exhaust valve, ensuring optimal performance and efficiency.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the unparalleled power and efficiency of our High Volume Centrifugal Fan Two-Stage Air Compressor! This revolutionary system features a high-speed rotating impeller that precisely accelerates and decelerates air for axial entry and rapid cooling. Surpassing traditional air-cooled fans, it ensures uninterrupted operations and significantly extends the service life, guaranteeing exceptional reliability and superior performance.
1) High Efficiency of PM Motor:Our state-of-the-art permanent magnet motor offers an expansive constant torque and weak magnetic range, delivering an impressive 20-30% higher efficiency than standard motors. It excels even outside the rated frequency, providing unparalleled performance and operational efficiency.
2) Maintenance-Free Motor:Ingeniously designed without internal bearings, our permanent magnet motor eliminates costly maintenance and replacements typically associated with motor bearings, offering a truly maintenance-free solution.
3) Integrated Frequency Converter:Equipped with China's premier frequency system, our compressor features a wide and precise speed regulation range. It adapts seamlessly to actual gas demand, providing exceptional energy-saving capabilities and operational flexibility.
4) Zero Transmission Loss:The innovative integrated shaft structure directly connects the permanent magnet motor to the compressor, eliminating couplings and other transmission parts. This ensures flawless 100% transmission efficiency, maximizing performance.
5) Variable Frequency Start and Soft Start:This feature significantly reduces the impact on power grid equipment, effectively protecting electrical systems from potential damage and enhancing overall system reliability.
6) Reduced Energy Consumption:Our frequency conversion ranges from 25% to 100%, far surpassing the standard 50% to 100% range. This results in over 30% energy savings compared to fixed-speed air compressors and about 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further amplify these energy-saving effects, making it an eco-friendly choice.
7) Unique Two-Stage Compression Air End:Our uniquely designed air end integrates first-stage and second-stage compression rotors within a single case, each directly driven by gears. This ensures optimal linear speed and enhances compression efficiency, setting new standards in performance.
8) Innovative Internal Spray Curtain Cooling Method:Our pioneering internal spray curtain cooling method provides exceptional cooling, significantly reducing the temperature of compressed air. This achieves near-isothermal compression, reduces interstage pressure loss, and enhances overall compression efficiency.
9) Minimized Internal Leakage:By reducing the compression ratio for each stage, our two-stage compression method minimizes internal leakage from high-pressure to low-pressure ends, thereby greatly enhancing volume efficiency and ensuring peak performance.
10) Noise Reduction:The two-stage compression system effectively lowers the compression ratio, resulting in significantly reduced noise levels, especially during unloading. This ensures a quieter and more comfortable working environment.
11) Easy Maintenance and Service:With a two-stage compressor unit, the similarities in systems and structures to single-stage compression make maintenance and user servicing straightforward and convenient, aside from the screw air end.
12) Door panels are removable:The unit's casing is made of metal plates treated for noise reduction, and the casing panel is equipped with high-density sound-absorbing material, ensuring noise levels meet international standards. The door plate can be opened and disassembled, offering a 270-degree all-round access, facilitating maintenance personnel access to the inside of the unit, enhancing ease of service and upkeep.
1. Unparalleled Price Advantage
Revel in the extraordinary advantage of direct ex-factory pricing, meticulously crafted to furnish you with a commanding competitive edge. Amplify your cost savings while indulging in superior quality, ensuring your market presence is both unique and dominant.
2. Effortless Direct Transactions
Delight in the unmatched convenience of direct-from-factory transactions, presenting highly cost-effective solutions. By cutting out intermediaries, we transfer the savings directly to you, guaranteeing unparalleled affordability without sacrificing quality.
3. Superior OEM & ODM Services
Harness our extensive production and management acumen to access top-tier OEM and ODM services, impeccably tailored to your requirements. Partner with us to bring your vision to life with remarkable precision and excellence.
4. Customized Solutions
Take advantage of our flexibility with non-standard, export, and custom orders tailored precisely to your specifications for voltage, power, pressure, and more. Contact us to discuss your distinctive needs, and let us create a bespoke solution that fits flawlessly.
5. Small Order Acceptance
Start with a small trial order and witness firsthand the superior quality of our offerings. Discover why SANZHI is the trusted choice for clients seeking unrivaled performance and reliability.
6. Prompt and Dependable Delivery
Enjoy our exceptional products combined with speedy and reliable delivery services. We promise timely arrival of your orders, ensuring your operations remain smooth and productive.
7. Complete Authorization
Strengthen your sales strategy with full authorization certificates for our valued distributors. Utilize the power of the SANZHI brand to bolster your credibility and confidently expand your market reach.
Sanzhi (Henan) Compressor Co., Ltd, a distinguished leader in the manufacturing sector, specializes in the production of top-tier screw air compressors and vacuum pumps, backed by over a decade of consistent excellence. Our diverse portfolio includes standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, two-stage compression units, specialized compressors for laser cutting, and highly adaptable mobile screw compressors. We provide both single and double-tank configurations in electric and diesel variants, complemented by our innovative screw vacuum pumps.
Our production processes epitomize efficiency and modernity, featuring cutting-edge multi-air compressor assembly lines. With a team of over 50 skilled employees, we continuously enhance our ERP-based management systems, significantly shortening lead times and ensuring the rapid delivery of premium quality products.
Upholding the highest standards, our factory is proudly ISO9001 certified, reflecting our unwavering commitment to quality management. We diligently implement stringent quality control measures, ensuring every machine undergoes comprehensive material inspections, production assessments, and thorough pre-delivery checks before it leaves our facility.
Our customer service philosophy is second to none. Our pre-sales team provides expert advice to guide you in selecting the ideal air equipment, supported by extensive customization options for appearance and configuration. We also excel in developing bespoke OEM products tailored to specific dealer requirements. Our after-sales team, comprised of seasoned professionals, ensures swift and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd, we are dedicated to delivering high-performance, reliable products that cultivate enduring customer relationships. Our efficient delivery schedules, superior machines, and competitive pricing ensure you receive exceptional compressed air solutions every time.
Conveniently located in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey that takes approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a specialized manufacturer of screw air compressors, with over a decade of professional expertise.
Q2. How do you control quality?
A: 1. Stringent inspection of raw materials.
2. Rigorous control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, you can anticipate a swift lead time of approximately 15 working days post order confirmation. Should you need custom non-standard voltage specifications, please contact our dedicated sales team for a personalized delivery schedule.
Q7. What's the payment term?
A: Our payment terms are designed to be straightforward and secure: an initial 30% T/T deposit in advance, followed by 40% T/T before shipment, with the remaining 30% T/T due upon receipt of the B/L copy. We accept payments in both USD and RMB for your convenience.
Q8. How about your warranty?
A: We offer an industry-leading warranty, which includes one year of comprehensive coverage for the entire machine, and an extended two-year warranty for the screw air compressor, excluding consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance should be conducted after 500 hours of operation. Subsequently, routine maintenance intervals are recommended between 2000-3000 hours, depending on specific working conditions, to ensure optimal performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are meticulously engineered to perform efficiently even in high-temperature environments, with an operational temperature range from -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we offer both OEM and ODM services. Our professional design team is committed to providing flexible solutions to meet your specific requirements.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for exceptional durability, typically offering a lifespan that exceeds 10 years.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of spare parts for all our machines to guarantee seamless operation.
Q14. How about your after-sales service?
A: We provide comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers for on-site training and installation assistance to ensure your satisfaction.