Experience the pinnacle of industrial excellence with the formidable Sanzhi 132KW 10bar Stationary Electric Motor Efficient Two-Stage Screw Air Compressor, brought to you by China's leading expert, Sanzhi (Henan) Compressor Co., Ltd. Seize the opportunity for factory-direct pricing on this state-of-the-art Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously engineered for exceptional energy savings and superior efficiency. Equipped with premium-grade High-Quality Centrifugal Fans, this stationary compressor sets a new standard for reliability and performance, crafted to meet the most demanding industrial needs. Embrace advanced technology with Sanzhi's 132KW High Volume Two-Stage Screw Air Compressor, designed with precision for industrial applications, ensuring remarkable durability and consistent operational excellence. Elevate your industrial processes with Sanzhi's groundbreaking compressor technology, delivering unmatched efficiency, reliability, and cost-effectiveness, driving your operations to unprecedented heights of performance and sustainability.
Detailed Internal Structure - Frontside
Detailed Internal Structure - Backside
Innovative Working Principle
In an optimal air compression scenario, the energy required for single-stage pressure transmission should mirror the total energy needed for multi-stage compression. However, practical conditions introduce variables like coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, all of which increase power demands. To achieve peak efficiency, it is crucial to minimize the compression ratio at each stage. This ensures that the overall power needed for multi-stage compression is less than that of single-stage compression.
The highly advanced two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd. integrates a cutting-edge dual rotary screw mechanism. Featuring both active and passive screws, the active screw is driven by an external transmission that powers the passive screw. This exceptional system begins with a low-pressure screw group in the first stage and progresses to a high-pressure screw group in the second stage. Each screw is enveloped by a sealing air film, facilitating gas compression through sequential cycles of suction, pressurization, and exhaust during the screw's rotation.
First Stage Compression: In this crucial initial phase, the low-pressure screw group begins the gas compression process. Gas is drawn into the screw compression chamber through the suction valve, where the rapid rotation of the screw rotor efficiently compresses the gas, transferring it seamlessly to the second stage for further processing.
Second Stage Compression: At this advanced phase, the gas enters a narrower screw space and undergoes compression at significantly elevated temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system, thus completing the sophisticated two-stage compression process.
Natural air is initially drawn into the first stage through an air filter, where it blends with a precise quantity of lubricating oil in the compression chamber. The gas is then compressed to interstage pressure and cooled in the cooling channel through contact with oil mist, significantly reducing its temperature. The cooled gas then advances to the second-stage rotor for additional compression to the final exhaust pressure. The entire sequence concludes as the compressor discharges the high-pressure gas through the exhaust valve, guaranteeing optimal performance and efficiency.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the unparalleled power and efficiency of our High Volume Centrifugal Fan Two-Stage Air Compressor! This revolutionary system boasts a high-speed rotating impeller, meticulously engineered to optimize axial air entry and rapid cooling. Outperforming conventional air-cooled fans, it guarantees uninterrupted operation, significantly extending service life while delivering exceptional reliability and superior performance.
1) High Efficiency of PM Motor:Discover the groundbreaking efficiency of our advanced permanent magnet motor, delivering 20-30% higher efficiency than standard motors. With vast constant torque and an extensive weak magnetic range, it excels beyond the rated frequency, ensuring unrivaled performance and operational excellence.
2) Maintenance-Free Motor:Ingeniously engineered without internal bearings, our permanent magnet motor eradicates the need for expensive maintenance or replacements typically associated with motor bearings. This truly maintenance-free solution sets new standards for reliability and cost efficiency.
3) Integrated Frequency Converter:Featuring China's premier frequency system, our compressor delivers a broad and precise speed regulation range. Seamlessly adapting to actual gas demand, it offers exceptional energy-saving capabilities and operational versatility.
4) Zero Transmission Loss:Our innovative integrated shaft structure directly connects the permanent magnet motor to the compressor, eliminating couplings and other transmission parts. This guarantees flawless 100% transmission efficiency, maximizing overall performance.
5) Variable Frequency Start and Soft Start:This feature significantly reduces the impact on power grid equipment, effectively protecting electrical systems from potential damage while enhancing system reliability.
6) Reduced Energy Consumption:Our frequency conversion ranges from 25% to 100%, far surpassing the standard 50% to 100% range. This results in over 30% energy savings compared to fixed-speed air compressors and approximately 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further amplify these energy-saving effects, making it an eco-friendly and cost-effective choice.
7) Unique Two-Stage Compression Air End:Our uniquely designed air end integrates first-stage and second-stage compression rotors within a single case, each directly driven by gears. This ensures optimal linear speed and enhances compression efficiency, setting a new benchmark in performance.
8) Innovative Internal Spray Curtain Cooling Method:Our high energy-saving internal spray curtain cooling method delivers exceptional cooling, significantly reducing the temperature of compressed air. This nearly achieves isothermal compression, minimizes interstage pressure loss, and maximizes overall compression efficiency.
9) Minimized Internal Leakage:By lowering the compression ratio for each stage, our two-stage compression method minimizes internal leakage from high-pressure to low-pressure ends, greatly enhancing volume efficiency and ensuring optimal performance.
10) Noise Reduction:The two-stage compression system effectively reduces the compression ratio, leading to significantly lower noise levels, especially during unloading. This ensures a quieter and more comfortable working environment.
11) Easy Maintenance and Service:With a two-stage compressor unit, the similarities in systems and structures to single-stage compression make maintenance and user servicing straightforward and convenient, aside from the screw air end.
12) Door Panels are Removable:The unit's casing, made of metal plates with noise reduction treatment, features a panel equipped with high-density sound-absorbing material, ensuring noise levels meet international standards. The door plate can be opened and disassembled, offering a 270-degree all-round space, facilitating maintenance personnel's access to the inside of the unit and enhancing ease of service and upkeep.
1. Unparalleled Price Advantage
Revel in the extraordinary advantage of direct ex-factory pricing, meticulously crafted to furnish you with a commanding competitive edge. Amplify your cost savings while indulging in superior quality, ensuring your market presence is both unique and dominant.
2. Effortless Direct Transactions
Delight in the unmatched convenience of direct-from-factory transactions, presenting highly cost-effective solutions. By cutting out intermediaries, we transfer the savings directly to you, guaranteeing unparalleled affordability without sacrificing quality.
3. Superior OEM & ODM Services
Harness our extensive production and management acumen to access top-tier OEM and ODM services, impeccably tailored to your requirements. Partner with us to bring your vision to life with remarkable precision and excellence.
4. Customized Solutions
Take advantage of our flexibility with non-standard, export, and custom orders tailored precisely to your specifications for voltage, power, pressure, and more. Contact us to discuss your distinctive needs, and let us create a bespoke solution that fits flawlessly.
5. Small Order Acceptance
Start with a small trial order and witness firsthand the superior quality of our offerings. Discover why SANZHI is the trusted choice for clients seeking unrivaled performance and reliability.
6. Prompt and Dependable Delivery
Enjoy our exceptional products combined with speedy and reliable delivery services. We promise timely arrival of your orders, ensuring your operations remain smooth and productive.
7. Complete Authorization
Strengthen your sales strategy with full authorization certificates for our valued distributors. Utilize the power of the SANZHI brand to bolster your credibility and confidently expand your market reach.
Sanzhi (Henan) Compressor Co., Ltd, a distinguished leader in the manufacturing sector, specializes in creating top-tier screw air compressors and vacuum pumps, backed by over a decade of steadfast commitment. Our diverse portfolio includes standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, two-stage compression units, specialized compressors for laser cutting, and adaptable mobile screw compressors. We provide both single and double-tank configurations available in electric and diesel variants, along with pioneering screw vacuum pumps.
Our production processes epitomize efficiency and modernity, utilizing state-of-the-art multi-air compressor assembly lines. With a dedicated team of over 50 skilled employees, we continually enhance our ERP-based management systems, significantly minimizing lead times and ensuring the prompt delivery of superior quality products.
Upholding rigorous standards, our factory proudly holds ISO9001 certification, underscoring our unwavering commitment to quality management. We diligently enforce stringent quality control measures, guaranteeing that each machine undergoes comprehensive material inspections, thorough production evaluations, and exhaustive pre-delivery checks before it departs our facility.
Our customer service ethos is unmatched. Our pre-sales team provides expert guidance to help you select the ideal air equipment, supported by extensive customization options for appearance and configuration. We also excel in developing bespoke OEM products tailored to specific dealer requirements. Our after-sales team, composed of seasoned professionals, ensures rapid and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd, we are unwavering in our commitment to delivering high-performance, reliable products that nurture enduring customer relationships. Our efficient delivery schedules, exceptional machines, and competitive pricing guarantee that you receive outstanding compressed air solutions every single time.
Conveniently located in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey that takes approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a dedicated manufacturer specializing in screw air compressors, with over a decade of professional expertise.
Q2. How do you control quality?
A: 1. Strict inspection of raw materials.
2. Rigorous control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, you can anticipate a swift lead time of approximately 15 working days post order confirmation. Should you need custom non-standard voltage specifications, please contact our dedicated sales team for a personalized delivery schedule.
Q7. What's the payment term?
A: Our payment terms are designed to be straightforward and secure: an initial 30% T/T deposit in advance, followed by 40% T/T before shipment, with the remaining 30% T/T due upon receipt of the B/L copy. We accept payments in both USD and RMB for your convenience.
Q8. How about your warranty?
A: We offer an industry-leading warranty, which includes one year of comprehensive coverage for the entire machine, and an extended two-year warranty for the screw air compressor, excluding consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance should be conducted after 500 hours of operation. Subsequently, routine maintenance intervals are recommended between 2000-3000 hours, depending on specific working conditions, to ensure optimal performance.
Q10. Can machines be run in high-temperature environments?
A: Absolutely, our machines are meticulously engineered to perform efficiently even in high-temperature environments. They operate seamlessly in conditions ranging from -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we provide both OEM and ODM services. Our professional design team is dedicated to delivering flexible solutions tailored to meet your specific requirements.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for exceptional durability, typically offering a lifespan that exceeds 10 years.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of spare parts for all our machines to guarantee seamless operation.
Q14. How about your after-sales service?
A: We provide comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers for on-site training and installation assistance to ensure your satisfaction.