Unleash unparalleled performance with the Large Power Oil-Lubricated Screw Compressor from Sanzhi (Henan) Compressor Co., Ltd. As a premier supplier in China, we proudly offer our Factory Price Permanent Magnet Variable Frequency Two-Stage Screw Air Compressors. These compressors are meticulously integrated with top-tier Industrial Centrifugal Fans, ensuring remarkable Energy Savings and High Efficiency. Designed as a stationary type, our compressors are tailored to meet and exceed all your industrial requirements, providing reliability and superior performance.
Detailed Internal Structure: Frontside View
Detailed Internal Structure: Backside View
Innovative Working Principle
In the ideal air compression process, the power necessary for single-stage pressure transmission equals the combined power needed for multi-stage compression. However, in real-world scenarios, actual working power increases due to factors such as coupling transmission power loss, bearing friction coefficient, and the cooling effect of liquid viscosity. To mitigate this, reducing the compression ratio at each stage can decrease the total power required for multi-stage compression, making it more efficient than single-stage compression.
The two-stage screw air compressor boasts a two-stage rotary screw mechanism, each stage featuring an active and a passive screw. The active screw powers the passive screw via an external transmission device. The first stage employs a low-pressure rate screw group, while the second stage utilizes a high-pressure rate screw group. Each screw is enveloped by a sealing air film. As the screws rotate, gas undergoes compression through three distinct phases: suction, pressurization, and exhaust.
First Stage Compression: The initial stage of the two-stage screw air compressor features a low-pressure rate screw group. Gas is drawn into the screw compression chamber through the suction valve, where it is progressively compressed by the high-speed rotation of the screw rotor, and then transferred to the second stage.
Second Stage Compression: In the second stage, the gas enters a more confined screw space, where it is subjected to elevated temperatures and pressures. The exhaust valve then opens, expelling the high-pressure gases from the system.
Natural air is initially drawn into the compressor through the air filter and mixed with a small amount of lubricating oil in the compression chamber. This mixture is compressed to interstage pressure. The compressed gas is then cooled in the cooling channel, where it contacts a large amount of oil mist, significantly reducing its temperature. The cooled, compressed gas enters the second-stage rotor for further compression to the final exhaust pressure. The entire process concludes with the gas being discharged through the exhaust valve.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Our centrifugal fan stands out with its state-of-the-art high-speed rotating impeller, meticulously engineered to optimize air flow acceleration and deceleration. Its axial air intake design significantly enhances motor cooling, outperforming traditional air-cooled fans. This groundbreaking innovation not only assures uninterrupted compressor operation but also dramatically prolongs its lifespan.
1) Exceptional Efficiency of *** Motor: The permanent magnet (***) motor is unparalleled, boasting a wider constant torque range and a more extensive weak magnetic range. It achieves an impressive 20-30% higher efficiency compared to conventional motors. Remarkably, it maintains this superior efficiency even at varying frequencies, guaranteeing consistent peak performance.
2) Maintenance-Free Motor Design:Our *** motor is ingeniously designed without internal bearings, eliminating the need for expensive bearing maintenance and replacements.
3) Advanced Integrated Frequency Converter:Leveraging China's leading frequency system, this compressor offers extensive and precise speed regulation. It adapts to real-time gas demands, ensuring outstanding energy efficiency.
4) Perfectly Efficient Transmission:The *** motor and compressor are seamlessly connected via a direct integrated shaft, creating a more compact structure. By eliminating couplings and other transmission components, it ensures flawless 100% transmission efficiency.
5) Versatile Variable Frequency and Gentle Soft Start:This advanced feature minimizes impact on power grid equipment, safeguarding electrical systems from potential damage.
6) Superior Energy Efficiency:With an extensive frequency conversion range of 25% to 100% (compared to the standard 50% to 100%), this compressor conserves over 30% more energy than fixed-speed models, and about 5% more than typical variable frequency compressors. The greater the fluctuation in gas consumption, the more substantial the energy savings.
7) Pioneering Two-Stage Compression Air End:This cutting-edge design integrates first and second stage compression rotors within a single housing, driven by precision gears for optimal speed. This innovation significantly enhances compression efficiency.
8) Advanced Internal Spray Curtain Cooling:Our highly efficient internal spray curtain cooling system dramatically lowers compressed air temperatures. Achieving near-isothermal compression, it minimizes pressure loss and compression ratios, significantly boosting efficiency.
9) Maximized Internal Sealing:The two-stage compression design reduces each stage's compression ratio, thereby minimizing internal leakage from high to low pressure ends and enhancing volumetric efficiency.
10) Enhanced Noise Reduction:The dual-stage compression architecture significantly lowers the compression ratio, leading to a notable reduction in both operational and unloading noise levels.
11) Simplified Maintenance and Servicing:The two-stage compressor unit shares a familiar structure and system with single-stage units, apart from the screw air end, making maintenance and servicing straightforward and user-friendly.
1. Unmatched Price Advantage
We offer you direct ex-factory prices, ensuring that you stay highly competitive within your market landscape.
2. Straightforward Transactions
All our products come directly from our factory, allowing us to present you with more cost-effective solutions.
3. Comprehensive OEM & ODM Services
Leveraging our strong production and management capabilities, we are well-equipped to provide top-tier OEM and ODM services tailored to your needs.
4. Tailored Customization Service
We specialize in non-standard and export orders, customizing voltage, power, pressure, and other specifications to meet your exact requirements. Contact us to discuss your unique needs.
5. Flexible Small Orders
Begin with a small trial order to experience the superior quality of our products firsthand.
6. Rapid Delivery
We guarantee prompt and efficient delivery of high-quality products to your doorstep.
7. Comprehensive Authorization for Distributors
We provide full authorization certificates to our distributors, empowering you to sell SANZHI brand products with complete confidence.
Sanzhi (Henan) Compressor Co., Ltd is a leading manufacturer renowned for its exceptional expertise in screw air compressors and screw vacuum pumps, backed by over a decade of industry experience. Our comprehensive product range includes normal pressure/low-pressure screw air compressors, permanent magnet frequency conversion screw air compressors, two-stage compression screw air compressors, screw air compressors for laser cutting, single-tank mobile screw air compressors, double-tank mobile screw air compressors, electric mobile screw air compressors, diesel mobile screw air compressors, screw vacuum pumps, and more. We pride ourselves on our innovative approaches and unmatched product quality.
Our production processes are exemplars of efficiency, utilizing state-of-the-art lean and modern multi-air compressor assembly lines. Bolstered by a committed workforce of over 50 skilled employees, we constantly enhance our management systems, such as ERP, to minimize lead times and guarantee the swift delivery of premium-quality products. This meticulous approach ensures that our products stand out in the market.
Our factory's management excellence is underscored by our ISO9001 quality management system certification. We adhere strictly to rigorous quality management protocols and standardized quality control processes, ensuring that each machine undergoes comprehensive material inspection, production inspection, and pre-delivery inspection. This thorough process guarantees unparalleled product quality and reliability.
Our customer service is second to none. In the pre-sales phase, we offer expert guidance to help customers select the ideal air equipment tailored for their specific needs, as well as highly customizable solutions, including bespoke OEM products to meet unique dealer requirements. In the after-sales phase, our professional sales and service team ensures a prompt response to customer inquiries, providing continuous support and fostering customer satisfaction.
At Sanzhi (Henan) Compressor Co., Ltd, our commitment is to deliver superior and reliable products, building long-lasting relationships with our customers. With our efficient delivery services, high-quality machines, and competitive pricing, we pledge to provide top-tier compressed air solutions that exceed your expectations.
Our factory is strategically located in Xinzheng City, Henan Province, China, ensuring easy access for visitors. We offer convenient pick-up services from Xinzheng International Airport, just 30 kilometers away, translating to about a one-hour journey. We warmly welcome you to visit our company and experience our hospitality and operational excellence firsthand.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a professional manufacturer of screw air compressors with over a decade of specialized experience.
Q2. How do you control quality?
A: 1. Raw materials undergo rigorous inspection to ensure premium quality.
2. Installation procedures are meticulously controlled to meet our high standards.
3. Each machine must pass a minimum of 5 hours of continuous, rigorous testing before leaving the factory to ensure reliability.
Q3. What information must I provide to get the suitable machine?
1. Desired air delivery capacity (Unit: CFM or m³/Min).
2. Required working pressure (Unit: PSI, Bar, or Mpa).
3. Voltage and frequency specifications in your country (V/Hz).
4. Additional accessories needed, such as an air tank, filters, and/or air dryers.
Share this information with us, and we will recommend the optimal solution tailored to your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What are the available voltage options for air compressors?
A: Sanzhi offers a variety of voltage options, including 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. Customization for specific requirements is also available.
Q6. How long is the delivery time?
A: For standard voltage options, anticipate a swift 15 working days after order confirmation. For non-standard requirements, kindly contact our sales team for a personalized timeline.
Q7. What's the payment term?
A: We offer a flexible payment structure: 30% T/T in advance, 40% T/T before shipment, and the remaining 30% T/T against the B/L copy. Both USD and RMB are accepted.
Q8. How about your warranty?
A: Enjoy peace of mind with our comprehensive warranty: one year for the entire machine and a generous two years for the screw air compressor, excluding consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance is required after 500 hours of operation, followed by routine maintenance every 2000-3000 hours, with adjustments based on the actual working environment.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are engineered to operate efficiently in high-temperature environments, with a working temperature range from -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we proudly offer OEM & ODM services, supported by our expert design team, catering to your specific needs.
Q12. How long could your air compressor be used?
A: Our robust air compressors are built to last, providing reliable service for over 10 years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we will supply the necessary spare parts to ensure your machine's optimal performance.
Q14. How about your after-sales service?
A: We provide an exceptional after-sales service experience, featuring extensive online guidance for both installation and commissioning. Our dedicated team of engineers is readily available to offer expert training and assist with seamless installation, ensuring that you receive unparalleled support every step of the way.