Experience the pinnacle of industrial excellence with the formidable Sanzhi 132KW 10bar Stationary Electric Motor Efficient Two-Stage Screw Air Compressor. Proudly presented by China's leading expert, Sanzhi (Henan) Compressor Co., Ltd., this state-of-the-art Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor offers factory-direct pricing and unparalleled energy savings. Meticulously crafted for superior efficiency, it features premium-grade High-Quality Centrifugal Fans, setting a new standard for reliability and performance. Engineered to meet the most demanding industrial requirements, the Sanzhi 132KW High Volume Two-Stage Screw Air Compressor guarantees exceptional durability and consistent operational excellence. Elevate your industrial processes with Sanzhi's revolutionary compressor technology, delivering unmatched efficiency, reliability, and cost-effectiveness. Propel your operations to unprecedented heights of performance and sustainability with Sanzhi's cutting-edge solutions.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal air compression scenario, the energy required for single-stage pressure transmission should equal the total energy required for multi-stage compression. However, real-world conditions introduce factors such as coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, all of which increase power demands. To achieve peak efficiency, it is essential to minimize the compression ratio at each stage, ensuring that the overall power needed for multi-stage compression is less than that of single-stage compression.
The highly advanced two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd. incorporates a state-of-the-art dual rotary screw mechanism. Featuring both active and passive screws, the active screw is driven by an external transmission which powers the passive screw. This exceptional system begins with a low-pressure screw group in the first stage, and advances to a high-pressure screw group in the second stage. Each screw is enveloped by a sealing air film, facilitating gas compression through sequential cycles of suction, pressurization, and exhaust during the screw's rotation.
First Stage Compression: In this initial phase, the low-pressure screw group initiates the gas compression process. Gas is drawn into the screw compression chamber through the suction valve, where the rapid rotation of the screw rotor effectively compresses the gas, transferring it efficiently to the second stage for further processing.
Second Stage Compression: At this advanced phase, gas enters a narrower screw space and undergoes compression at significantly elevated temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system and thus completing the two-stage compression process.
Natural air is initially drawn into the first stage through an air filter, where it mixes with a small quantity of lubricating oil in the compression chamber. The gas is then compressed to interstage pressure and cooled in the cooling channel through contact with oil mist, significantly lowering its temperature. The cooled gas then progresses to the second-stage rotor for further compression to the final exhaust pressure. The entire sequence concludes as the compressor discharges the high-pressure gas through the exhaust valve, ensuring optimal performance and efficiency.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience unparalleled power and efficiency with our High Volume Centrifugal Fan Two-Stage Air Compressor! This state-of-the-art system, featuring a high-speed rotating impeller, meticulously accelerates and decelerates air for axial entry and rapid cooling. Surpassing traditional air-cooled fans, it ensures continuous operations, significantly extending service life and guaranteeing exceptional reliability and performance.
1) High Efficiency of PM Motor:Our cutting-edge permanent magnet motor offers expansive constant torque and a wide weak magnetic range, delivering an impressive 20-30% higher efficiency than standard motors. Excelling even when operating outside the rated frequency, it ensures superior performance and operational efficiency.
2) Maintenance-Free Motor:Ingeniously designed without internal bearings, our permanent magnet motor eliminates costly maintenance and replacements typically associated with motor bearings, providing a truly maintenance-free solution.
3) Integrated Frequency Converter:Equipped with China's premier frequency system, our compressor offers a broad and precise speed regulation range. It adapts seamlessly to actual gas demand, ensuring exceptional energy-saving capabilities and operational flexibility.
4) Zero Transmission Loss:The innovative integrated shaft structure directly connects the permanent magnet motor to the compressor, eliminating couplings and other transmission parts. This guarantees flawless 100% transmission efficiency, maximizing performance.
5) Variable Frequency Start and Soft Start:This feature significantly reduces the impact on power grid equipment, effectively protecting electrical systems from potential damage and enhancing system reliability.
6) Reduced Energy Consumption:With a frequency conversion range from 25% to 100%, surpassing the standard 50% to 100% range, our system realizes over 30% energy savings compared to fixed-speed compressors and about 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further amplify these energy-saving effects, making it an eco-friendly choice.
7) Unique Two-Stage Compression Air End:Our uniquely designed air end integrates first-stage and second-stage compression rotors within a single case, each directly driven by gears. This ensures optimal linear speed and enhances compression efficiency, setting new performance standards.
8) Innovative Internal Spray Curtain Cooling Method:Our high energy-saving internal spray curtain cooling method delivers exceptional cooling, significantly reducing compressed air temperature. Achieving near-isothermal compression, it reduces interstage pressure loss and enhances overall compression efficiency.
9) Minimized Internal Leakage:By reducing the compression ratio for each stage, our two-stage compression method minimizes internal leakage from high-pressure to low-pressure ends, thereby greatly enhancing volume efficiency and ensuring optimal performance.
10) Noise Reduction:The two-stage compression system effectively lowers the compression ratio, resulting in significantly reduced noise levels, especially during unloading. This ensures a quieter, more comfortable working environment.
11) Easy Maintenance and Service:With a two-stage compressor unit, the similarities in systems and structures to single-stage compression make maintenance and user servicing straightforward and convenient, aside from the screw air end.
12) Door panels are removable:The unit's casing, made of metal plates with noise reduction treatment, features high-density sound-absorbing material, ensuring the noise level meets international standards. The door plate can be opened and disassembled, offering a 270-degree all-round space, facilitating maintenance personnel access to the inside of the unit, enhancing ease of service and upkeep.
1. Unparalleled Price Advantage
Revel in the extraordinary advantage of direct ex-factory pricing, meticulously crafted to furnish you with a commanding competitive edge. Amplify your cost savings while indulging in superior quality, ensuring your market presence is both unique and dominant.
2. Effortless Direct Transactions
Delight in the unmatched convenience of direct-from-factory transactions, presenting highly cost-effective solutions. By cutting out intermediaries, we transfer the savings directly to you, guaranteeing unparalleled affordability without sacrificing quality.
3. Superior OEM & ODM Services
Harness our extensive production and management acumen to access top-tier OEM and ODM services, impeccably tailored to your requirements. Partner with us to bring your vision to life with remarkable precision and excellence.
4. Customized Solutions
Take advantage of our flexibility with non-standard, export, and custom orders tailored precisely to your specifications for voltage, power, pressure, and more. Contact us to discuss your distinctive needs, and let us create a bespoke solution that fits flawlessly.
5. Small Order Acceptance
Start with a small trial order and witness firsthand the superior quality of our offerings. Discover why SANZHI is the trusted choice for clients seeking unrivaled performance and reliability.
6. Prompt and Dependable Delivery
Enjoy our exceptional products combined with speedy and reliable delivery services. We promise timely arrival of your orders, ensuring your operations remain smooth and productive.
7. Complete Authorization
Strengthen your sales strategy with full authorization certificates for our valued distributors. Utilize the power of the SANZHI brand to bolster your credibility and confidently expand your market reach.
Sanzhi (Henan) Compressor Co., Ltd, an esteemed leader in the manufacturing industry, specializes in the production of top-tier screw air compressors and vacuum pumps, backed by over a decade of dedicated expertise. Our extensive portfolio encompasses standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, two-stage compression units, specialized compressors for laser cutting, and versatile mobile screw compressors. We provide single and double-tank configurations available in both electric and diesel variants, along with innovative screw vacuum pumps.
Our production processes showcase unmatched efficiency and modernity, boasting state-of-the-art multi-air compressor assembly lines. Supported by a team of over 50 skilled employees, we continuously enhance our ERP-based management systems, significantly reducing lead times and ensuring the timely delivery of top-quality products.
Upholding the highest standards, our factory proudly bears ISO9001 certification, reflecting our steadfast commitment to quality management. We rigorously implement stringent quality control measures, ensuring each machine undergoes comprehensive material inspections, production evaluations, and meticulous pre-delivery checks before leaving our facility.
Our customer service philosophy is unmatched. Our pre-sales team provides expert guidance to help you select the ideal air equipment, complete with extensive customization options for both appearance and configuration. We also excel in creating bespoke OEM products tailored to specific dealer requirements. Our after-sales team, composed of seasoned professionals, guarantees swift and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd, we are unwavering in our commitment to delivering high-performance, reliable products that nurture lasting customer relationships. Our efficient delivery schedules, superior machines, and competitive pricing ensure you receive exceptional compressed air solutions every time.
Situated conveniently in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey that takes approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a specialized manufacturer focusing on screw air compressors, with over a decade of professional experience.
Q2. How do you control quality?
A: 1. Strict inspection of raw materials.
2. Rigorous control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, expect a swift lead time of approximately 15 working days post order confirmation. If your requirements involve custom non-standard voltage specifications, please get in touch with our dedicated sales team for a tailored delivery schedule suited to your needs.
Q7. What's the payment term?
A: Our payment terms are designed for straightforward and secure transactions: an initial 30% T/T deposit in advance, followed by 40% T/T before shipment, and the remaining 30% T/T due upon receipt of the B/L copy. We accommodate payments in both USD and RMB for your convenience.
Q8. How about your warranty?
A: We are proud to offer an industry-leading warranty, which includes one year of comprehensive coverage for the entire machine and an extended two-year warranty specifically for the screw air compressor, excluding consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance should be conducted after the first 500 hours of operation. Subsequently, routine maintenance intervals are recommended between 2000-3000 hours, depending on specific working conditions, to ensure optimal and enduring performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are meticulously engineered to perform efficiently even in high-temperature environments, boasting an operational temperature range from -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we provide both OEM and ODM services. Our professional design team is dedicated to delivering flexible, bespoke solutions tailored to meet your specific requirements.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for exceptional durability, typically delivering a lifespan that exceeds 10 years, ensuring long-term performance and reliability.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of necessary spare parts for all our machines, guaranteeing seamless and uninterrupted operation.
Q14. How about your after-sales service?
A: We offer comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers for on-site training and installation assistance, ensuring complete satisfaction and optimal performance.