Discover the unparalleled 200KW 272HP Screw-Compressor brought to you by the industry's leading China supplier, Sanzhi (Henan) Compressor Co., Ltd. Revel in the unbeatable factory prices offered on our state-of-the-art Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. This powerhouse is meticulously engineered with premium Centrifugal Fans, guaranteeing unmatched energy savings and high efficiency. Designed for industrial excellence, its stationary type structure is tailored for optimal performance in industrial applications.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the ideal air compression process, the energy required for single-stage compression is theoretically equal to the combined power for multi-stage compression. However, practical applications face higher power requirements due to transmission power loss, bearing friction, and cooling effects from liquid viscosity. By minimizing the compression ratio at each stage, the overall energy needed for multi-stage compression is significantly reduced compared to single-stage compression, enhancing efficiency and minimizing excess power consumption.
The two-stage screw air compressor integrates a dual rotary screw system, with each stage comprising an active and a passive screw. The active screw drives the passive one through an external power transmission mechanism. The first stage utilizes a low-pressure screw group, while the second stage employs a high-pressure screw group. Air films around each screw ensure optimal sealing, facilitating the compression process through three pivotal phases: suction, pressurization, and exhaust.
First Stage Compression: The initial stage in the two-stage screw air compressor employs a low-pressure screw group. Gas enters this chamber via the suction valve and is compressed as the screw rotor spins at high speed. This partially compressed gas is then transferred to the second stage for further processing.
Second Stage Compression: During the second stage, the gas is funneled into a more confined screw space, where it undergoes higher pressures and temperatures. The exhaust valve then opens to release the high-pressure gases, completing the secondary compression and finalizing the overall process.
Natural air first passes through the air filter and blends with a small amount of lubricating oil within the compression chamber. This mixture is compressed to an intermediate pressure and then significantly cooled via contact with oil mist in the cooling channel. The cooled gas proceeds to the second-stage rotor for secondary compression, reaching the final exhaust pressure. The compressed air is then expelled through the exhaust valve, completing the entire air compression cycle.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Harnessing cutting-edge German engineering, the centrifugal fan with its high-speed impeller dynamically accelerates and decelerates airflow, ensuring optimal axial entry into the impeller for superior motor cooling. This innovative design surpasses traditional air-cooled fans by rapidly reducing temperatures, guaranteeing continuous, uninterrupted operation and significantly extending the compressor's lifespan.
1) Exceptional PM Motor Efficiency:Our permanent magnet (PM) motor offers an unparalleled constant torque range along with an extended weak magnetic range. Its efficiency outshines standard motors by a remarkable 20-30%. Impressively, the PM motor maintains superior efficiency even when not operating at the rated frequency, ensuring consistent high performance across varying conditions.
2) Maintenance-Free Motor Design:Engineered free of internal bearings, our permanent magnet motor eliminates the need for costly bearing maintenance and replacements, thus reducing overall maintenance expenses.
3) Integrated Frequency Converter:Equipped with China's premier frequency system, our compressor boasts a wide speed regulation range and exceptional precision. This system adapts to actual gas demands, yielding substantial energy savings and optimizing operational efficiency.
4) Zero Transmission Loss:Featuring a direct shaft connection with the embedded permanent magnet motor, this design negates the need for couplings and other transmission components, ensuring 100% transmission efficiency and a compact, streamlined form.
5) Soft and Variable Frequency Start:The motor's variable frequency start and soft start capabilities significantly reduce the impact on power grid equipment, preventing electrical damage and prolonging system lifespan.
6) Optimized Energy Consumption:Our frequency conversion system ranges from 25% to 100% (versus the standard 50% to 100%), delivering over 30% energy savings compared to fixed-speed compressors, and approximately 5% more savings than standard variable frequency compressors. Ideal for systems with varying gas consumption, it ensures maximum energy efficiency.
7) Innovative Two-Stage Compression Air End:Our unique two-stage compression screw machine integrates first and second-stage compression rotors within a single casing, each rotor driven individually by gears to achieve optimal linear speed, thus maximizing compression efficiency.
8) Advanced Internal Spray Curtain Cooling:This high-efficiency cooling technique dramatically lowers compressed air temperatures, achieving near-isothermal compression. It reduces pressure loss between stages, lowers the compression ratio, and enhances overall efficiency.
9) Minimized Internal Leakage:By lowering the compression ratio for each stage, our two-stage compression system minimizes internal leakage between high and low-pressure ends, thereby enhancing volumetric efficiency.
10) Noise Reduction:The reduced compression ratio in our two-stage system significantly lessens noise levels, especially during unloading operations, creating a quieter and more pleasant working environment.
11) Simplified Maintenance and Service:Despite the advanced design of our two-stage compression system, its components and structures remain similar to that of single-stage compressors, ensuring ease of maintenance and user-friendly service.
1. Unmatched Competitive Pricing
By offering direct ex-factory prices, we ensure our customers stay exceptionally competitive in the market landscape.
2. Seamless Direct Transactions
Our products are supplied straight from the factory, enabling us to provide highly cost-effective solutions.
3. Extensive OEM & ODM Services
Boasting robust production and management capabilities, we deliver top-notch OEM/ODM services precisely tailored to meet your needs.
4. Bespoke Customization Service
We accommodate non-standard, export orders, and can customize voltage, power, pressure, and more. Contact us with your specific requirements.
5. Acceptance of Small Orders
Evaluate the superior quality of our products by placing a small trial order.
6. Swift Delivery
Enjoy the timely delivery of our premium-quality products.
7. Complete Authorization
For distributors, we provide full authorization certificates, empowering you to market SANZHI brand products with full confidence.
Sanzhi (Henan) Compressor Co., Ltd, a premier leader in the manufacturing of screw air compressors and screw vacuum pumps, has over a decade of exemplary industry experience. Our expansive product lineup includes cutting-edge screw air compressors and vacuum pumps designed for a variety of applications. This range features normal pressure and low-pressure models, permanent magnet frequency conversion units, advanced two-stage compression systems, specialized compressors for laser cutting, and both single-tank and double-tank mobile screw air compressors. Additionally, we offer electric and diesel mobile screw air compressors, along with top-tier screw vacuum pumps.
Our state-of-the-art assembly lines embody efficiency and excellence in production. A devoted team of over 50 employees consistently works to streamline our management systems, such as ERP, ensuring reduced lead times and the rapid delivery of premium-quality products.
We pride ourselves on management excellence, holding the ISO9001 quality management system certification. Adhering to rigorous quality standards, we implement stringent quality control processes. Each machine is subjected to thorough inspections, including material verification, production assessments, and pre-delivery evaluations, guaranteeing that only the highest quality products leave our facility.
In customer service, our expertise shines through in pre-sales consultations. We provide professional guidance to help customers choose the best air equipment for their specific needs. Our high level of customization includes both appearance and configuration, alongside comprehensive OEM services tailored to unique dealer requirements. Post-sales, our dedicated sales and service team ensures prompt and efficient customer support.
At Sanzhi (Henan) Compressor Co., Ltd, we are dedicated to delivering superior, reliable products while nurturing long-term customer relationships. Offering efficient delivery, top-tier machines, and competitive pricing, we stand as your reliable partner for all comprehensive compressed air solutions.
Our factory is strategically located in Xinzheng City, Henan Province, China, just 30 kilometers from Xinzheng International Airport-approximately an hour's drive. We offer complimentary pick-up services and warmly invite you to visit our company!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer specializing in screw air compressors, backed by over 10 years of expertise.
Q2. How do you control quality?
A: 1. We rigorously inspect all raw materials.
2. Installation procedures are meticulously controlled.
3. Each machine undergoes a minimum of 5 hours of continuous testing before leaving our factory to ensure optimal performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (Unit: CFM or m³/Min)
2. Desired working pressure (Unit: PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will design a tailored solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors are offered in various voltages including 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized to meet your specific requirements.
Q6. How long is the delivery time?
A: For standard voltage orders, enjoy the benefit of a swift and efficient processing time of just 15 working days after the confirmation of your order. For customized specifications, our dedicated sales team is on standby to provide you with detailed and precise timelines tailored to your requirements.
Q7. What's the payment term?
A: Our payment terms are structured for your convenience: an initial payment of 30% T/T upfront, followed by 40% T/T before shipment, and the remaining 30% T/T upon receipt of the Bill of Lading (B/L) copy. Payments are accepted in both USD and RMB for your flexibility.
Q8. How about your warranty?
A: We are proud to offer a robust warranty plan: a comprehensive one-year warranty covering the entire machine and an exclusive two-year warranty for the screw air compressor, with consumable spare parts being the only exception.
Q9. What about the maintenance?
A: Initial maintenance should be performed after the first 500 hours of operation. Subsequent maintenance is recommended every 2000-3000 hours, and can be adjusted according to the specific working environment to ensure optimal performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely! Our machines are engineered to run efficiently even in high-temperature conditions, with a reliable operational temperature range from -20°C to 45°C (-4°F to 113°F).
Q11. Do you offer OEM service?
A: Yes, we proudly offer both OEM and ODM services, empowered by our professional design team. We warmly welcome your custom orders and are committed to bringing your unique designs to life.
Q12. How long could your air compressor be used?
A: Our air compressors are built to last, boasting a typical lifespan that exceeds 10 years, ensuring prolonged durability and reliability.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to providing you with the necessary spare parts to ensure your machines run smoothly and efficiently over time.
Q14. How about your after-sales service?
A: We offer comprehensive after-sales support that includes online guidance for installation and commissioning. Moreover, our expert engineers are available to provide hands-on training and installation assistance to ensure you get the most out of your purchase.