China Sanzhi Wholesale 55kw Permanent Magnet VFD Variable-Frequency Drive Screw Air Compressor - 0.5MPa for Food Factory, Rubber, Petrochemical

• Customization: Available
• After-sales Service: Online Technology Support
• Warranty: 1 Year for The Whole Machine & 2 Years for Airend
• Model NO.: SZ55VF-II
• Lubrication Style: Lubricated
• Cooling System: Air Cooling
• Power Source: AC Power
• Cylinder Position: Vertical
• Structure Type: Closed Type
• Installation Type: Stationary Type
• Type: Twin-Screw Compressor
• Brand Name: Sanzhi
• Power: 55kw
• Exhaust Pressure: 0.5-1.6 MPa
• Weight: 2280kg
• Condition: New
• Transport Package: Standard Wooden Package
• Specification: 2150*1300*1730mm
• Trademark: SZ
• Origin: Zhengzhou
• HS Code: 8414804990
• Production Capacity: 500PCS/Month
• Package Size: 220.00cm * 135.00cm * 183.00cm
• Package Gross Weight: 2280.000kg

Product Description

Product Structure

 

Internal Structure Frontside

Internal Structure Backside


Working Principle

In the realm of air compression, achieving peak efficiency is akin to a symphony where the ideal power requirement for single-stage pressure transmission harmonizes with that of multi-stage compression. However, real-world dynamics introduce challenges such as coupling power loss, bearing friction, and cooling effects arising from liquid viscosity, which collectively escalate the actual working power. To combat this inefficiency, a strategic reduction in the compression ratio at each stage is essential. This tactic ensures that the cumulative power demand for multi-stage compression is minimized when compared to a single-stage system, effectively optimizing performance while curtailing energy waste.

The revolutionary two-stage screw air compressor epitomizes advanced engineering with its dual rotary screw design, featuring both an active and a passive screw. The active screw, driven by an external power transmission mechanism, energizes the passive screw. The first stage engages with a low-pressure rate screw assembly, while the second stage advances with a high-pressure rate assembly. Encircling each screw, a sealing air film enhances the rotation, facilitating gas compression through a fluid cycle of suction, pressurization, and exhaust, thereby ensuring optimal efficiency and superior performance.

First stage compression: In this crucial first phase, the two-stage screw air compressor utilizes a low-pressure rate screw assembly to expertly compress the gas. As the gas enters the screw compression chamber via the suction valve, the high-speed rotation of the screw rotor meticulously compresses and propels it towards the second stage, setting the stage for efficient and seamless compression.

Second stage compression: Advancing to the second stage, the gas enters a more confined screw chamber, where it encounters elevated temperature and pressure. As the compression process reaches its climax, the exhaust valve activates, efficiently releasing the high-pressure gas to maintain system efficiency and performance.

Natural air, purified through an air filter, initiates its passage into the first compression stage, where it interacts with a minute amount of lubricating oil within the compression chamber. This mixture is compressed to an interstage pressure level. The resultant compressed gas flows through the cooling channel, where it meets an abundant oil mist, significantly reducing its temperature. The cooled, compressed gas then progresses to the second-stage rotor, undergoing a further round of compression to reach the final exhaust pressure. Concluding its journey, the gas exits the compressor via the exhaust valve, completing a flawlessly orchestrated compression process.

 

Detailed Photos

 

 

 

1) Unmatched Efficiency of the PM Motor: Experience the pinnacle of motor performance with our permanent magnet motor, outshining standard motors by a remarkable margin of 20-30% more efficiency. Even when not operating at the rated frequency, this motor ensures your operations remain at peak efficiency, providing consistent and reliable performance.

2) Maintenance-Free Motor Design: Our cutting-edge permanent magnet motor features a design that eradicates the use of internal bearings. This smart innovation not only slashes maintenance costs associated with motor bearing care but also eliminates the need for frequent replacements, keeping your operations smooth and cost-effective.

3) State-of-the-Art Integrated Frequency Converter: Equipped with China's premier frequency system, this converter offers an extensive range of speed modulation and pinpoint control, perfectly synchronizing with actual gas demands. This ensures efficient frequency modulation, unveiling magnificent energy-saving characteristics of our air compressor technology.

4) Unrivaled Transmission Efficiency: Our permanent magnet motor, paired seamlessly with the compressor, boasts an integrated shaft structure that allows for direct connection. This leads to a streamlined design achieving 100% transmission efficiency, entirely eliminating any need for couplings or additional transmission elements.

5) Optimized Variable Frequency and Soft Start: Expertly engineered to reduce strain on power grid equipment, this feature diligently protects your electrical systems from potential threats, guaranteeing a safe operational environment.

6) Superior Energy Efficiency: With an adaptable frequency conversion range from 25% to 100% (versus the typical 50% to 100%), our system delivers more than 30% energy savings compared to fixed-speed compressors. Even in contrast with standard variable frequency models, it provides approximately 5% more savings, especially beneficial during significant gas consumption variations.

7) Groundbreaking Two-Stage Compression Air End: Our ingeniously designed two-stage compression screw machine integrates the first and second-stage rotors within a single casing, each powered by gears to achieve optimal linear speed and superior compression efficiency, setting a new standard in performance.

8) Advanced Internal Spray Curtain Cooling: Leveraging this sophisticated and energy-efficient cooling method, we offer remarkable cooling performance that significantly lowers the temperature of compressed air. Achieving near-isothermal compression, it minimizes pressure loss, lowers compression ratios, and enhances overall system efficiency.

9) Drastically Reduced Internal Leakage: The two-stage compression system decreases the compression ratio per stage, effectively reducing internal leakage from high to low pressure sides, thereby enhancing volume efficiency and optimizing performance.

10) Exceptional Noise Reduction: Thanks to the innovative two-stage compression technique, the system significantly lowers the compression ratio, resulting in a notable decrease in noise levels, especially noticeable during unloading operations.

11) Effortless Maintenance and Service: Our two-stage compressor unit retains the same system structure as single-stage compression, with the exception of the screw air end. This design ensures maintenance routines and user operations are simplified, making upkeep straightforward and user-friendly.

 

Product Parameters

 

Sanzhi (Henan) Compressor Co,. Ltd.
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor
Model	Power	Exhaust pressure	Free air delivery* of unit at working pressure	Voltage	Frequency	Air outlet discharge size	Weight	Dimensions
	KW	Mpa	m³/min	V	Hz	Inch	Kg	L*W*H(mm)
SZ15VF-II	15	0.5	4.00	380	50	G1½	660	1450*780*1180
		0.8	3.00
		1.3	2.00
SZ19VF-II	18.5	0.5	5.00	380	50	G1½	680	1450*780*1180
		0.8	4.00
		1.3	3.80
		1.6	2.20
SZ22VF-II	22	0.5	6.60	380	50	G1½	730	1650*880*1280
		0.8	4.20
		1.3	3.00
		1.6	2.50
SZ30VF-II	30	0.5	7.00	380	50	G1½	980	2000*1260*1560
		0.8	6.40
		1.3	4.00
		1.6	3.00
SZ37VF-II	37	0.5	10.00	380	50	G1½	1080	2000*1260*1560
		0.8	7.00
		1.3	5.50
		1.6	4.00
SZ45VF-II	45	0.5	13.00	380	50	G2	1980	2000*1260*1560
		0.8	10.00
		1.3	6.50
		1.6	5.00
SZ55VF-II	55	0.5	17.00	380	50	G2	2180	2150*1300*1730
		0.8	12.00
		1.3	8.60
		1.6	5.00
SZ75VF-II	75	0.5	20.00	380	50	G2	2280	2150*1300*1730
		0.8	16.50
		1.3	11.00
		1.6	9.00
SZ90VF-II	90	0.5	24.00	380	50	DN65	3200	2700*1920*1820
		0.8	20.00
		1.3	14.00
		1.6	11.00
SZ110VF-II	110	0.5	28.00	380	50	DN65	3360	2700*1920*1820
		0.8	24.50
		1.3	18.00
		1.6	14.00
Due to product updates, the above parameters are subject to deviation in kind.

Our Advantages

 

1. Price Advantage

Gain an unparalleled competitive edge in the industry by availing our exclusive ex-factory pricing. This strategic advantage ensures our clients not only succeed but thrive in the dynamic market landscape.

2. Direct Deal
Access our comprehensive product suite directly from our factory, delivering cost-effective and value-rich solutions designed to maximize your profit margins and operational efficiency.

3. OEM & ODM Services
Leverage our factory's impressive production and management capabilities to receive bespoke OEM and ODM services, meticulously crafted to align with your specific business vision and requirements.

4. Customized Service
We specialize in flexible solutions for non-standard and export orders, with customization options in voltage, power, and pressure. Tailor your orders to perfection; connect with us to explore personalized offerings that cater to your precise specifications.

5. Accept Small Orders
Discover the superior quality of our products with a small trial order, ideally suited for initial assessments and ensuring satisfaction before larger commitments.

6. Fast Delivery
Enjoy the reliability of prompt and efficient delivery services, ensuring that high-quality products reach you on time, every time, without compromise.

7. Complete Authorization
Empower your business with our complete authorization certificates, uniquely offered to our esteemed distributors. This allows you to confidently market and distribute SANZHI's prestigious product line, solidifying your position in the market.

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Company Profile

 

Sanzhi (Henan) Compressor Co., Ltd is a prestigious and innovative leader in the compressor manufacturing domain, boasting over ten years of mastery in crafting premium screw air compressors and vacuum pumps. Our extensive and diverse product line is tailored to meet a wide range of needs, featuring normal and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion screw air compressors, advanced two-stage compression models, specialized solutions for laser cutting applications, and versatile mobile screw air compressors available in single-tank, double-tank, electric, and diesel options. We also offer efficient screw vacuum pumps, ensuring we cater to every unique requirement.

Our cutting-edge production facilities are outfitted with sophisticated multi-air compressor assembly lines, engineered for optimal efficiency and reflecting the zenith of lean, modern manufacturing methodologies. Driven by a team of over 50 highly skilled employees, we continuously enhance our management frameworks, such as ERP systems, to significantly reduce lead times, guaranteeing that our esteemed customers receive top-tier products with unparalleled speed and reliability.

Our steadfast dedication to superior quality management is underscored by our factory's prestigious ISO9001 certification, alongside our strict adherence to rigorous quality management protocols. Every machine embarks on an exhaustive quality journey, encompassing meticulous material inspections, thorough production evaluations, and comprehensive pre-delivery assessments, ensuring that only the finest products depart from our facility.

In the sphere of customer service, we distinguish ourselves by delivering exceptional pre-sales consultations to aid customers in selecting the optimal air equipment tailored to their precise requirements, offering a high degree of customization in design and configuration. Our expertise in providing bespoke products to satisfy the unique demands of dealers, including OEM solutions, is unmatched. Furthermore, our dedicated sales and service team pledges swift and effective after-sales support, ensuring absolute customer satisfaction.

At Sanzhi (Henan) Compressor Co., Ltd, we are passionately committed to delivering products that epitomize superior quality and unwavering stability, nurturing long-lasting relationships with our cherished customers. Our assurance of swift delivery, outstanding product quality, and competitive pricing solidifies our status as the reliable choice for all your compressed air solutions.

Situated in the dynamic city of Xinzheng, Henan Province, China, our factory enjoys a prime location merely 30 kilometers from Xinzheng International Airport. We cordially invite you to visit us, offering complimentary airport transfers to our facility to ensure a smooth and hospitable experience. Welcome to Sanzhi (Henan) Compressor Co., Ltd!

FAQ

 

Q1. Are you a trading company or manufacturer?
A: We are a professional manufacturer of screw air compressors, with more than 10 years of experience.

Q2. How do you control quality?
A: 1. The raw materials are strictly inspected.
2. Installation procedures are strictly controlled.
3. Each machine must pass at least 5 hours of continuous testing before leaving the factory.

Q3. What information must I provide to get the suitable machine?
1. How much air delivery capacity (Unit: CFM or m³/Min)
2. How much working pressure (Unit: PSI, Bar or Mpa)
3. What is the voltage and frequency of my country of residence (V/Hz)
4. Whether I need other accessories such as an air tank, filters, and/or air dryers.
Tell us the answer, we will offer a scheme for you!

Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP

Q5. What is the available voltage air compressor?
A: Sanzhi available voltage include 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized according to your requirements.

Q6. How long is the delivery time?
A: For standard voltage,15 working days after the confirmed order. Non-standard, please contact our sales.

Q7. What's the payment term?
A: 30% T/T in advance, 40% T/T before shipment, and 30% T/T against the B/L copy. USD, RMB can be accepted.

Q8. How about your warranty?
A: One year for the whole machine and two years for screw air compressor, except for consumable spare parts.

Q9. What about the maintenance?
A: First maintenance needs to be done after 500 hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

Q10. Can machines be run in high-temperature environment?
A: Yes, machines would run in high-temperature environment countries. Working temperature from -20° to 45°(-4ºF-113ºF).

Q11. Do you offer OEM service?
A: Yes, with a professional design team, both OEM & ODM orders are highly welcome.

Q12. How long could your air compressor be used?
A: Generally, more than 10 years.

Q13. Will you provide some spare parts for the machines?
A: Yes, of course.

Q14. How about your after-sales service?
A: Provide customers with installation and commissioning online instructions, and arrange for our engineers to help you with training and installation.