Experience the pinnacle of industrial excellence with the formidable Sanzhi 132KW 10bar Stationary Electric Motor Efficient Two-Stage Screw Air Compressor, brought to you by China's leading expert, Sanzhi (Henan) Compressor Co., Ltd. Seize the opportunity for factory-direct pricing on this state-of-the-art Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously engineered for exceptional energy savings and superior efficiency. Equipped with premium-grade High-Quality Centrifugal Fans, this stationary compressor sets a new standard for reliability and performance, crafted to meet the most demanding industrial needs. Embrace advanced technology with Sanzhi's 132KW High Volume Two-Stage Screw Air Compressor, designed with precision for industrial applications, ensuring remarkable durability and consistent operational excellence. Elevate your industrial processes with Sanzhi's groundbreaking compressor technology, delivering unmatched efficiency, reliability, and cost-effectiveness, driving your operations to unprecedented heights of performance and sustainability. Discover innovation at its finest with Sanzhi's sophisticated design and cutting-edge features, pushing the boundaries of what's possible in industrial air compression solutions.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal air compression scenario, the energy required for single-stage pressure transmission should equal the total energy required for multi-stage compression. However, real-world conditions introduce factors such as coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, all of which increase power demands. To achieve peak efficiency, it is essential to minimize the compression ratio at each stage, ensuring that the overall power needed for multi-stage compression is less than that of single-stage compression.
The highly advanced two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd. incorporates a state-of-the-art dual rotary screw mechanism. Featuring both active and passive screws, the active screw is driven by an external transmission which powers the passive screw. This exceptional system begins with a low-pressure screw group in the first stage, and advances to a high-pressure screw group in the second stage. Each screw is enveloped by a sealing air film, facilitating gas compression through sequential cycles of suction, pressurization, and exhaust during the screw's rotation.
First Stage Compression: In this initial phase, the low-pressure screw group initiates the gas compression process. Gas is drawn into the screw compression chamber through the suction valve, where the rapid rotation of the screw rotor effectively compresses the gas, transferring it efficiently to the second stage for further processing.
Second Stage Compression: At this advanced phase, gas enters a narrower screw space and undergoes compression at significantly elevated temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system and thus completing the two-stage compression process.
Natural air is initially drawn into the first stage through an air filter, where it mixes with a small quantity of lubricating oil in the compression chamber. The gas is then compressed to interstage pressure and cooled in the cooling channel through contact with oil mist, significantly lowering its temperature. The cooled gas then progresses to the second-stage rotor for further compression to the final exhaust pressure. The entire sequence concludes as the compressor discharges the high-pressure gas through the exhaust valve, ensuring optimal performance and efficiency.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the unparalleled power and efficiency of our High Volume Centrifugal Fan Two-Stage Air Compressor! This cutting-edge system boasts a high-speed rotating impeller meticulously engineered to accelerate and decelerate air for axial entry and rapid cooling. Surpassing traditional air-cooled fans, it ensures seamless, uninterrupted operation, significantly extending service life while delivering unrivaled reliability and top-tier performance.
1) High Efficiency of PM Motor:Our state-of-the-art permanent magnet motor offers vast constant torque and an expansive weak magnetic range, delivering a remarkable 20-30% higher efficiency than standard motors. It excels beyond the rated frequency, ensuring unparalleled performance and superior operational efficiency.
2) Maintenance-Free Motor:Cleverly designed without internal bearings, our permanent magnet motor eradicates the need for costly maintenance or replacements typically associated with motor bearings, presenting a genuinely maintenance-free solution.
3) Integrated Frequency Converter:Incorporating China's leading frequency system, our compressor provides a wide, precise speed regulation range. It adapts effortlessly to actual gas demand, delivering outstanding energy-saving capabilities and operational flexibility.
4) Zero Transmission Loss:Our pioneering integrated shaft structure connects the permanent magnet motor directly to the compressor, eliminating couplings and other transmission parts. This ensures flawless 100% transmission efficiency, maximizing overall performance.
5) Variable Frequency Start and Soft Start:This feature dramatically reduces the impact on power grid equipment, effectively safeguarding electrical systems from potential damage and enhancing overall system reliability.
6) Reduced Energy Consumption:Our frequency conversion spans from 25% to 100%, vastly outperforming the standard 50% to 100% range. This results in over 30% energy savings compared to fixed-speed air compressors and approximately 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further enhance these energy-saving effects, making it an eco-friendly and cost-efficient choice.
7) Unique Two-Stage Compression Air End:Our distinctively designed air end integrates first-stage and second-stage compression rotors within a single case, each directly driven by gears. This ensures optimal linear speed and boosts compression efficiency, setting new benchmarks for performance.
8) Innovative Internal Spray Curtain Cooling Method:Our highly energy-saving internal spray curtain cooling method provides exceptional cooling, significantly lowering the temperature of compressed air. This nearly achieves isothermal compression, reduces interstage pressure loss, and enhances overall compression efficiency.
9) Minimized Internal Leakage:By reducing the compression ratio for each stage, our two-stage compression method minimizes internal leakage from high-pressure to low-pressure ends, greatly enhancing volume efficiency and ensuring optimal performance.
10) Noise Reduction:The two-stage compression system effectively reduces the compression ratio, resulting in significantly lower noise levels, especially during unloading. This ensures a quieter and more comfortable working environment.
11) Easy Maintenance and Service:With a two-stage compressor unit, the similarities in systems and structures to single-stage compression make maintenance and user servicing straightforward and user-friendly, aside from the screw air end.
12) Door Panels are Removable:The unit's casing is constructed from metal plates treated for noise reduction, and the casing panel is equipped with high-density sound-absorbing material, ensuring the noise level meets international standards. The door plate can be opened and disassembled, offering a 270-degree all-around space, facilitating maintenance personnel's access to the inside of the unit and enhancing ease of service and upkeep.
1. Unparalleled Price Advantage
Revel in the extraordinary advantage of direct ex-factory pricing, meticulously crafted to furnish you with a commanding competitive edge. Amplify your cost savings while indulging in superior quality, ensuring your market presence is both unique and dominant.
2. Effortless Direct Transactions
Delight in the unmatched convenience of direct-from-factory transactions, presenting highly cost-effective solutions. By cutting out intermediaries, we transfer the savings directly to you, guaranteeing unparalleled affordability without sacrificing quality.
3. Superior OEM & ODM Services
Harness our extensive production and management acumen to access top-tier OEM and ODM services, impeccably tailored to your requirements. Partner with us to bring your vision to life with remarkable precision and excellence.
4. Customized Solutions
Take advantage of our flexibility with non-standard, export, and custom orders tailored precisely to your specifications for voltage, power, pressure, and more. Contact us to discuss your distinctive needs, and let us create a bespoke solution that fits flawlessly.
5. Small Order Acceptance
Start with a small trial order and witness firsthand the superior quality of our offerings. Discover why SANZHI is the trusted choice for clients seeking unrivaled performance and reliability.
6. Prompt and Dependable Delivery
Enjoy our exceptional products combined with speedy and reliable delivery services. We promise timely arrival of your orders, ensuring your operations remain smooth and productive.
7. Complete Authorization
Strengthen your sales strategy with full authorization certificates for our valued distributors. Utilize the power of the SANZHI brand to bolster your credibility and confidently expand your market reach.
Sanzhi (Henan) Compressor Co., Ltd. stands as a beacon of excellence in the manufacturing domain, specializing in top-tier screw air compressors and vacuum pumps. With over a decade of unwavering dedication, we offer a comprehensive range, including standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, efficient two-stage compression units, specialized compressors for laser cutting, and versatile mobile screw compressors. Available in both electric and diesel options, our single and double-tank configurations, along with innovative screw vacuum pumps, cater to diverse industrial needs.
Our production processes epitomize efficiency and modernity, featuring advanced multi-air compressor assembly lines. Supported by a skilled team of over 50 professionals, we continuously refine our ERP-based management systems. This approach significantly reduces lead times, ensuring prompt delivery of superior quality products.
Upholding stringent standards, our factory is proudly ISO9001 certified, reflecting our commitment to quality management. We enforce rigorous quality control measures, with each machine undergoing extensive material inspections, production evaluations, and thorough pre-delivery checks before leaving our facility.
Our customer service ethos is unmatched. Our pre-sales team offers expert guidance to help you select the perfect air equipment, complemented by extensive customization options for appearance and configuration. We excel in crafting bespoke OEM products tailored to specific dealer requirements. Our after-sales team, comprising seasoned professionals, ensures swift and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd., we are dedicated to delivering high-performance, reliable products that foster enduring customer relationships. Our efficient delivery schedules, superior machines, and competitive pricing ensure you receive exceptional compressed air solutions every time.
Strategically located in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey taking approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a dedicated manufacturer specializing in screw air compressors, with over a decade of professional experience.
Q2. How do you control quality?
A: 1. Strict inspection of raw materials.
2. Rigorous control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, you can expect an impressively swift lead time of approximately 15 working days after order confirmation. For custom non-standard voltage specifications, please reach out to our dedicated sales team for a tailor-made delivery schedule that fits your needs.
Q7. What's the payment term?
A: Our payment terms are designed to be straightforward and secure: an initial 30% T/T deposit in advance, followed by 40% T/T before shipment, with the remaining 30% T/T due upon receipt of the B/L copy. To enhance convenience, we accept payments in both USD and RMB.
Q8. How about your warranty?
A: We offer an industry-leading warranty that includes one year of comprehensive coverage for the entire machine and an extended two-year warranty for the screw air compressor. Please note, this excludes consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance should be conducted after 500 hours of operation. Thereafter, routine maintenance intervals are recommended between 2000-3000 hours, depending on specific working conditions, to ensure the machine's optimal performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely. Our machines are meticulously engineered to perform efficiently even in high-temperature environments, with an operational temperature range of -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we offer both OEM and ODM services. Our professional design team is committed to providing flexible solutions tailored to meet your specific requirements.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for exceptional durability, typically offering a lifespan that exceeds 10 years, ensuring long-term reliability.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of spare parts for all our machines, guaranteeing seamless and uninterrupted operation.
Q14. How about your after-sales service?
A: We provide comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers to offer on-site training and installation assistance, ensuring your complete satisfaction.