Introducing the groundbreaking Low-Pressure Compressor by Sanzhi (Henan) Compressor Co., Ltd.! This innovative Two-Stage Compression Permanent Magnet Variable Frequency Drive Screw Air Compressor has been meticulously engineered to set new standards of industrial excellence. Available in an extensive range of power options, including 15KW, 22KW, 30KW, 37KW, 45KW, 55KW, 75KW, 90KW, 110KW, 132KW, 160KW, 185KW, 200KW, and 250KW, this versatile powerhouse ensures unmatched efficiency and reliability. Transform your operations with this state-of-the-art solution, expertly designed to meet the diverse and demanding needs of today's dynamic industries.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an optimal air compression environment, the energy needed for single-stage pressure transfer equals the combined energy for multi-stage compression. However, real-world factors like coupling power losses, bearing friction, and fluid viscosity cooling lead to higher operational power needs. By reducing the compression ratio per stage, these inefficiencies are minimized. Consequently, the overall power consumption for multi-stage compression is lower than that for single-stage compression.
Our state-of-the-art two-stage screw air compressor features an exceptionally sophisticated twin-stage rotary screw mechanism. This revolutionary system includes an active screw in each stage driving a passive screw via a robust external power transmission setup. The first stage employs a low-pressure screw group, while the second stage uses a high-pressure screw group. Each screw is meticulously encased within a sealing air film. During operation, the gas undergoes a tri-phase process-suction, pressurization, and exhaust-ensuring unparalleled compression efficiency.
First Stage Compression: In the initial stage of our two-stage screw air compressor, the gas is efficiently compressed using a low-pressure screw group. Initially, the gas is drawn into the compression chamber via the suction valve, where the high-speed rotation of the screw rotor compresses it before it is seamlessly transferred to the second stage.
Second Stage Compression: In the second stage screw group, the gas is further compressed within a more confined screw space, achieving higher temperatures and pressures. The process culminates as the exhaust valve opens, releasing the high-pressure gases from the system and completing the compression cycle.
Natural air is initially drawn through the air filter into the first compression stage, where it merges with a small quantity of lubricating oil. This mixture is compressed to an intermediate pressure. Subsequently, the gas moves into a cooling channel, where it interacts with a significant amount of oil mist, dramatically lowering its temperature. The cooled, compressed gas then advances to the second-stage rotor for its final compression to the ultimate exhaust pressure. The fully compressed gas then exits the system through the exhaust valve, completing the compression cycle.
1) High efficiency of PM motor:Experience unparalleled efficiency with our advanced permanent magnet motor. Its constant torque range and weak magnetic range are significantly wider, delivering an efficiency boost of 20-30% over conventional motors. Even when operating away from the rated frequency, the motor sustains its high efficiency, ensuring optimal performance at all times.
2) Two-stage compression unique air end:Our revolutionary two-stage compression screw machine is equipped with a uniquely designed air end, combining the first and second-stage compression rotors within a single casing and directly driving them by gears. This allows each rotor to achieve optimal linear speed, thereby maximizing compression efficiency.
3) Integrated frequency converter: Outfitted with China's premier frequency system, the air compressor offers an extensive range of speed regulation and high precision. Users can adjust the frequency based on actual gas demand, resulting in remarkable energy savings and elevated operational efficiency.
4) Reduce internal leakage:Utilizing two-stage compression technology reduces the compression ratio for each stage, thereby minimizing internal leakage from the high-pressure end to the low-pressure end while significantly enhancing volumetric efficiency.
5) Variable frequency start and the soft startof the motor are achieved, significantly reducing the impact on power grid equipment and preventing damage to electrical components.
6) Reduce energy consumption: Our frequency conversion system operates from 25% to 100%, a substantial improvement over the ordinary 50% to 100% range. Compared to fixed-speed air compressors, energy savings can exceed 30%. Even against standard variable frequency compressors, it offers around 5% more energy efficiency, with greater savings for systems with fluctuating gas demands.
7) No transmission loss: The permanent magnet motor and compressor utilize an embedded integrated shaft direct connection structure, making it more compact. With no couplings or other transmission parts, the transmission efficiency reaches an unparalleled 100%.
8) Air cooling method: Our highly efficient air cooling method delivers exceptional cooling performance, significantly reducing the temperature of compressed air. This near-isothermal compression also minimizes pressure loss between stages, reducing the compression ratio and enhancing overall efficiency.
9)Smart Touch Controller: Our state-of-the-art built-in intelligence requires minimal manual operation. Featuring a high-precision color electronic screen, it provides clear graphical displays, maintenance information, fault alarms, and safety shutdown alerts for seamless operation.
10)Special Type Intake Valve:Automatically controlled opening ensures smooth engine fuel injection and lubricating oil circulation.
Ultra-low oil circuit loss enhances overall efficiency.
The normally open solenoid valve automatically closes during emergency stops to prevent oil injection, ensuring system safety.
11)Excellent Air Filter:Our top-tier air filter boasts exceptional air purification capabilities, ensuring a clean air system with three-stage filtration for superior air quality. It efficiently removes steam and dust, meeting stringent emission standards.
12)High-Quality Soundproof Cotton:Our compact noise reduction housing, coupled with high-quality soundproof cotton, minimizes operational vibration and significantly enhances noise reduction, ensuring a quieter, more efficient workspace.
13) Motor maintenance-free:Our permanent magnet motor, free of internal bearings, eliminates the need for motor bearing maintenance and replacement, reducing long-term maintenance costs and enhancing reliability.
14) Noise reduction:Experience unparalleled tranquility with the state-of-the-art two-stage compression technology crafted by Sanzhi (Henan) Compressor Co., Ltd. This groundbreaking system significantly lowers the compression ratio, resulting in a dramatic reduction of operational noise, particularly during unloading. Revel in a quieter, more efficient working environment and boost your productivity with the Sanzhi Efficient Twin-Stage 90kw Robust Industrial Screw Air Compressor for Heavy Tasks. Elevate your industrial operations with Sanzhi's superior engineering.
15) Effortless Maintenance and Service:Our innovative two-stage compressor unit, designed by Sanzhi (Henan) Compressor Co., Ltd., retains the familiar structure and systems of a single-stage compressor, with the exception of the screw air end. This ensures that maintenance and service remain straightforward and user-friendly. Enjoy hassle-free upkeep and consistent, optimal performance with the Sanzhi Efficient Twin-Stage 90kw Robust Industrial Screw Air Compressor for Heavy Tasks. Trust in Sanzhi for easy maintenance and exceptional results.
| Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
| KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
| SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
| 0.8 |
3.00 |
| 1.3 |
2.00 |
| SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
| 0.8 |
4.00 |
| 1.3 |
3.80 |
| 1.6 |
2.20 |
| SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
| 0.8 |
4.20 |
| 1.3 |
3.00 |
| 1.6 |
2.50 |
| SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
| 0.8 |
6.40 |
| 1.3 |
4.00 |
| 1.6 |
3.00 |
| SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
| 0.8 |
7.00 |
| 1.3 |
5.50 |
| 1.6 |
4.00 |
| SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
| 0.8 |
10.00 |
| 1.3 |
6.50 |
| 1.6 |
5.00 |
| SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
| 0.8 |
12.00 |
| 1.3 |
8.60 |
| 1.6 |
5.00 |
| SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
| 0.8 |
16.50 |
| 1.3 |
11.00 |
| 1.6 |
9.00 |
| SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
| 0.8 |
20.00 |
| 1.3 |
14.00 |
| 1.6 |
11.00 |
| SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
| 0.8 |
24.50 |
| 1.3 |
18.00 |
| 1.6 |
14.00 |
| Due to product updates, the above parameters are subject to deviation in kind. |
1. Competitive Pricing
Experience unparalleled value with Sanzhi (Henan) Compressor Co., Ltd. By sourcing directly from us, you gain access to factory-direct pricing that ensures your market competitiveness is second to none.
2. Direct Transactions
Enjoy streamlined cost-efficiency and reliability with our direct transactions. Our products come straight from the factory to you, guaranteeing significant savings and dependable service.
3. OEM & ODM Services
Leverage our advanced production and management facilities for customized OEM and ODM services. We meticulously tailor our offerings to meet your exact specifications, ensuring your distinct needs are flawlessly addressed.
4. Customized Solutions
We specialize in non-standard and export orders, expertly accommodating specific voltage, power, and pressure requirements. Share your customization needs, and we'll deliver solutions that perfectly align with your demands.
5. Small Order Acceptance
Start your partnership with a small trial order and witness the exceptional quality of our products. Confirm your satisfaction before scaling your investment.
6. Rapid Delivery
Experience the reassurance of our prompt and efficient delivery services. We prioritize swift delivery of your premium products to ensure your operations remain uninterrupted.
7. Comprehensive Authorization
Elevate your distribution potential with our extensive authorization certificates. Confidently market and sell SANZHI brand products, backed by thorough certification.
Sanzhi (Henan) Compressor Co., Ltd is a distinguished and reputable manufacturer specializing in cutting-edge screw air compressors and screw vacuum pumps. With over a decade of unparalleled industry expertise, we proudly present a versatile and comprehensive product lineup, including normal pressure and low-pressure screw air compressors, permanent magnet frequency conversion screw air compressors, two-stage compression screw air compressors, screw air compressors specifically designed for laser cutting, and both single-tank and double-tank mobile screw air compressors. Additionally, we offer electric and diesel mobile screw air compressors as well as state-of-the-art screw vacuum pumps, all designed to meet the most demanding industrial needs.
Our state-of-the-art production facility boasts advanced multi-air compressor assembly lines, ensuring exceptional efficiency and precision. Supported by a dedicated team of over 50 highly skilled employees, we continuously enhance our management systems, like ERP, to significantly reduce lead times and guarantee the swift delivery of premier quality products. Our relentless pursuit of innovation ensures we stay at the forefront of the industry.
Our meticulously designed management systems are dedicated to upholding the highest quality standards. Proudly certified under the ISO9001 quality management system, we adhere to rigorous quality control protocols. Each machine undergoes comprehensive inspections at various stages, from material and production checks to pre-delivery evaluations, ensuring unmatched product reliability and excellence. Our dedication to quality is unwavering, providing you with peace of mind.
Our exemplary customer service begins with a pre-sales team that offers expert guidance for selecting the ideal air equipment tailored to diverse facilities. We provide extensive customization options, including appearance and configuration, and create bespoke products to meet specific dealer demands through our OEM services. Our professional sales and service team is always on standby to deliver prompt and efficient post-sales support, ensuring your needs are swiftly addressed. Experience unparalleled customer attention with Sanzhi.
At Sanzhi (Henan) Compressor Co., Ltd, we are unwavering in our commitment to delivering superior, reliable, and stable products. Dedicated to forging long-term relationships with our clients, we promise efficient delivery, high-quality machinery, and competitive pricing. We ensure you receive the optimal compressed air solution for your requirements, delivering exceptional value and performance.
Located in the picturesque Xinzheng City, Henan Province, China, our factory is conveniently situated just 30 kilometers from Xinzheng International Airport, approximately an hour's drive away. We warmly invite you to visit our facility and experience our exceptional offerings firsthand! Discover the Sanzhi difference in person.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a distinguished manufacturer specializing in screw air compressors, proudly boasting over a decade of industry expertise. Our depth of experience sets us apart in the field.
Q2. How do you control quality?
A: 1. Our raw materials undergo rigorous inspection to ensure the highest quality before production begins.
2. The meticulous installation process is stringently monitored at every step.
3. Every machine is subjected to a minimum of 5 continuous hours of testing before dispatch to ensure optimal performance and reliability.
Q3. What information must I provide to get the suitable machine?
1. Your required air delivery capacity (Unit: CFM or m³/Min).
2. The desired working pressure (Unit: PSI, Bar or Mpa).
3. The voltage and frequency specifications of your country of residence (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Share this information with us, and we will tailor a perfect solution for you! Our expertise ensures we meet your precise needs.
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi (Henan) Compressor Co., Ltd. offers an extensive array of voltage options to meet global demands, including 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. We are also adept at providing customized solutions tailored to your precise electrical specifications.
Q6. How long is the delivery time?
A: For standard voltage units, we guarantee dispatch within 15 working days post order confirmation. If you have non-standard voltage requirements, please consult our dedicated sales team to get a more accurate delivery schedule.
Q7. What's the payment term?
A: Our payment terms are designed for your ease: 30% T/T in advance, 40% T/T before shipment, and the remaining 30% T/T upon receiving the B/L copy. Payments are accepted in both USD and RMB currencies.
Q8. How about your warranty?
A: Sanzhi backs its products with a solid warranty: one year for the entire machine and two years for the screw air compressor, with consumable spare parts being the only exception.
Q9. What about the maintenance?
A: Initial maintenance is imperative and should be carried out after 500 operating hours. Subsequent maintenance intervals are recommended between 2000-3000 hours, depending on your specific working environment.
Q10. Can machines be run in high-temperature environment?
A: Absolutely! Our machines are built for high performance even in extreme temperatures, maintaining efficient operation within a range of -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we specialize in both OEM and ODM services. Our skilled design team is fully equipped to bring your custom orders to fruition, offering tailor-made solutions that perfectly align with your specifications.
Q12. How long could your air compressor be used?
A: Designed for longevity, our air compressors are built to last, offering a remarkable lifespan that typically exceeds 10 years of dependable service.
Q13. Will you provide some spare parts for the machines?
A: Absolutely, we provide a comprehensive range of high-quality spare parts, ensuring your machines continue to operate seamlessly and maintain peak performance over an extended period.
Q14. How about your after-sales service?
A: We provide exceptional after-sales support, including detailed online installation and commissioning guidance. If needed, we can arrange for skilled engineers to offer hands-on training and meticulous installation assistance.
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