China Supplier Sanzhi 75HP Air Cooling Two-Stage Screw Compressor, 55kw Power 380V 50Hz, Permanent Magnet Variable-Frequency Drive for Battery Industry

• Customization: Available
• Brand Name: Sanzhi
• Power: 55kw
• Model NO.: SZ55VF-II
• Exhaust Pressure: 0.5-1.6 MPa
• Weight: 2280kg
• Condition: New
• Transport Package: Standard Wooden Package
• Specification: 2150*1300*1730mm
• Trademark: SZ
• Origin: Zhengzhou
• HS Code: 8414804990
• Production Capacity: 500PCS/Month
• Package Size: 220.00cm * 135.00cm * 183.00cm
• Package Gross Weight: 2280.000kg

Product Description

Product Structure

 

Internal Structure Frontside: Unveil the artfully crafted frontside of our compressor's internal architecture, seamlessly integrating components that ensure peak performance and remarkable durability.

Internal Structure Backside: Delve into the sophisticated backside of the internal framework, meticulously engineered to deliver exceptional support to the core functionalities, enhancing overall operational stability and reliability.


Working Principle: Discover the groundbreaking working principle of the Sanzhi Compressor, where state-of-the-art technology converges with the science of air compression to deliver unrivaled efficiency and power.

In an ideal air compression process, the theoretical power required for single-stage pressure transmission equals the cumulative power necessary for multi-stage compression. Yet, in practical scenarios, actual working power escalates due to coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, among other factors. By astutely minimizing the compression ratio at each stage, superfluous power consumption can be curtailed, allowing multi-stage compression to demand less total power compared to its single-stage counterpart.

The two-stage screw air compressor exemplifies engineering excellence with its dual-stage rotary screw design. Each stage comprises an active and a passive screw, driven by an external power source. The initial stage employs a low-pressure rate screw group, while the subsequent stage employs a high-pressure rate group. A sealing air film encircles each screw, compressing the gas through an impeccably seamless cycle of suction, pressurization, and exhaust, delivering extraordinary efficiency.

First Stage Compression: During this initial phase, the two-stage screw air compressor utilizes a low-pressure rate screw group to compress gas. Gas enters the screw compression chamber through the suction valve, and as the screw rotor whirls at high speed, the gas is progressively expelled and transported to the next compression phase.

Second Stage Compression: In this advanced phase, the gas is channeled into a constricted screw space within the second-stage screw group, compressed under heightened temperature and pressure. The exhaust valve subsequently opens, proficiently extracting the high-pressure gas, thus completing the compression sequence.

Natural air initially enters the compression system through an air filter, mingling with a minimal amount of lubricating oil inside the compression chamber. This blend undergoes initial compression to an interstage pressure level, then travels through a cooling channel, encountering abundant oil mist that significantly lowers its temperature. The cooled, compressed gas proceeds to the second-stage rotor, where it experiences further compression to achieve final exhaust pressure, culminating in a fully optimized compression cycle as the air is released through the exhaust valve.

 

Detailed Photos

 

 

 

1) High Efficiency of PM Motor: Discover the remarkable advantages of our permanent magnet motor, which delivers an exceptional 20-30% improvement in efficiency compared to traditional motors. Its cutting-edge design ensures stable and optimal performance across all operating frequencies, guaranteeing maximum efficiency at all times.

2) Motor Maintenance-Free: Our innovative permanent magnet motor is engineered without internal bearings, eradicating the need for any bearing maintenance or replacement. This not only reduces costs but also simplifies upkeep, offering unparalleled convenience and reliability.

3) Integrated Frequency Converter: Equipped with China's premier frequency system, this air compressor provides precise and wide-ranging speed control, optimizing energy use to match your specific air requirements and enhancing operational efficiency.

4) No Transmission Loss: The motor-compressor connection utilizes a direct integrated shaft design, ensuring a space-saving and efficient structure with 100% transmission efficiency. This eliminates the need for any couplings or additional transmission components.

5) Variable Frequency Start and Soft Start Experience the benefits of variable frequency start and soft start features, which significantly lessen the strain on power grid infrastructures, safeguarding your electrical systems from potential damage.

6) Reduce Energy Consumption: With a frequency conversion range spanning from 25% to 100%, this system achieves over 30% energy savings compared to fixed-speed compressors. It surpasses standard variable frequency compressors by about 5% in energy efficiency, particularly in scenarios with fluctuating gas demands.

7) Two-Stage Compression Unique Air End: Our sophisticated two-stage compression design integrates both first and second-stage compression rotors within a single housing. Each rotor is independently gear-driven, optimizing linear speeds and significantly boosting compression efficiency.

8) Internal Spray Curtain Cooling Method: Featuring an advanced internal spray curtain cooling technique, it effectively reduces compressed air temperatures, approximates isothermal compression, minimizes pressure loss between stages, and enhances overall compression efficiency.

9) Reduce Internal Leakage: By implementing two-stage compression, the compression ratio per stage is decreased, effectively minimizing internal leakage from high to low pressure and consequently improving volumetric efficiency.

10) Noise Reduction: The two-stage compression significantly lowers the compression ratio, resulting in a noticeable reduction in noise levels, especially during unloading, fostering a quieter and more pleasant work environment.

11) Easy Maintenance and Service: Retaining the straightforwardness of single-stage systems, this two-stage compressor unit, aside from the screw air end, ensures easy maintenance and usability, delivering convenience and efficiency for end-users.

 

Product Parameters

 

Sanzhi (Henan) Compressor Co,. Ltd.
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor
Model	Power	Exhaust pressure	Free air delivery* of unit at working pressure	Voltage	Frequency	Air outlet discharge size	Weight	Dimensions
	KW	Mpa	m³/min	V	Hz	Inch	Kg	L*W*H(mm)
SZ15VF-II	15	0.5	4.00	380	50	G1½	660	1450*780*1180
		0.8	3.00
		1.3	2.00
SZ19VF-II	18.5	0.5	5.00	380	50	G1½	680	1450*780*1180
		0.8	4.00
		1.3	3.80
		1.6	2.20
SZ22VF-II	22	0.5	6.60	380	50	G1½	730	1650*880*1280
		0.8	4.20
		1.3	3.00
		1.6	2.50
SZ30VF-II	30	0.5	7.00	380	50	G1½	980	2000*1260*1560
		0.8	6.40
		1.3	4.00
		1.6	3.00
SZ37VF-II	37	0.5	10.00	380	50	G1½	1080	2000*1260*1560
		0.8	7.00
		1.3	5.50
		1.6	4.00
SZ45VF-II	45	0.5	13.00	380	50	G2	1980	2000*1260*1560
		0.8	10.00
		1.3	6.50
		1.6	5.00
SZ55VF-II	55	0.5	17.00	380	50	G2	2180	2150*1300*1730
		0.8	12.00
		1.3	8.60
		1.6	5.00
SZ75VF-II	75	0.5	20.00	380	50	G2	2280	2150*1300*1730
		0.8	16.50
		1.3	11.00
		1.6	9.00
SZ90VF-II	90	0.5	24.00	380	50	DN65	3200	2700*1920*1820
		0.8	20.00
		1.3	14.00
		1.6	11.00
SZ110VF-II	110	0.5	28.00	380	50	DN65	3360	2700*1920*1820
		0.8	24.50
		1.3	18.00
		1.6	14.00
Due to product updates, the above parameters are subject to deviation in kind.

Our Advantages

 

1. Price Advantage: Leverage our unrivaled pricing strategy to gain a remarkable edge over your competitors.

Directly offering our customers ex-factory prices, we empower you to dominate your competitive landscape with significant cost savings.

2. Direct Deal: Maximize efficiency and cost savings by purchasing directly from our factory.
With products shipped directly from the factory, you are guaranteed to receive the most economical and efficient solutions.

3. OEM & ODM Services: Delivering bespoke solutions crafted just for your unique requirements.
Our state-of-the-art production and meticulous management ensure that we provide exceptional OEM/ODM services tailored to your specifications.

4. Customised Service: Design your solutions with precision to perfectly align with your exact needs.
We accommodate non-standard, export, and custom orders for voltage, power, and pressure. Present your specifications, and we will manifest them into reality.

5. Accept Small Orders: Offering flexibility for small orders to ascertain the excellence of our products.
Initiate with a trial order to experience firsthand the superior quality of our exceptional offerings.

6. Fast Delivery: Ensuring swift and reliable delivery of premium products right to your doorstep.
Receive top-tier products with guaranteed timely and proficient delivery services, ensuring your satisfaction.

7. Complete Authorization: Equip distributors with full rights to promote our prestigious brand.
We provide full authorization certificates to distributors, empowering you to confidently market our esteemed SANZHI brand products with assurance.

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Company Profile

 

Sanzhi (Henan) Compressor Co., Ltd stands as a leading powerhouse in manufacturing, specializing in the development of groundbreaking screw air compressors and resilient screw vacuum pumps. With a decade of unmatched expertise, we offer an extensive and diverse array of industrial solutions. Our product portfolio shines with standard and low-pressure screw air compressors, innovative permanent magnet frequency conversion screw air compressors, and sophisticated two-stage compression screw air compressors. We tailor to niche applications such as screw air compressors for laser cutting and provide versatile options with single and double-tank mobile screw air compressors available in both electric and diesel variations. Our screw vacuum pumps are meticulously engineered to cater to your industrial specifications with precision and reliability.

In our production sphere, we operate cutting-edge multi-air compressor assembly lines that set benchmarks for efficiency and modernity. Powered by a dedicated team of over 50 skilled employees, we continually enhance management systems such as ERP to significantly slash lead times, ensuring the swift delivery of superior quality products. Our relentless pursuit of excellence equips us to adeptly meet the varied demands of our clients promptly and efficiently.

Within our management framework, our facility proudly holds the esteemed ISO9001 quality management system certification, embodying our commitment to rigorous quality control standards. We institute strict processes that guarantee each machine is subjected to detailed material inspection, exhaustive production inspection, and a thorough pre-delivery inspection. This steadfast dedication ensures that every product we dispatch is a hallmark of our pledge to quality and dependability.

In customer service, we excel in pre-sales by offering expert guidance to help customers select air equipment precisely tailored to their facility needs. Our offerings boast high customization levels, from aesthetic design to functional configuration, and include OEM solutions to craft unique products that meet dealers' precise requirements. Our after-sales support is robust, with a professional sales and service team ready to swiftly address customer inquiries, ensuring an exemplary service experience.

At Sanzhi (Henan) Compressor Co., Ltd, our steadfast mission is to deliver superior and stable products, cultivating enduring relationships with our esteemed customers. We are dedicated to providing not only efficient service and competitively priced, qualified machinery but also a reliable and satisfying compressed air solution tailored to meet your specific needs.

Our state-of-the-art factory is strategically positioned in Xinzheng City, Henan Province, China, granting convenient access from Xinzheng International Airport to our location, a mere 30 kilometers away, approximately an hour's drive. We warmly welcome you to visit our company and witness our unwavering commitment to excellence firsthand.

FAQ

 

Q1. Are you a trading company or manufacturer?
A: We are a professional manufacturer of screw air compressors, with more than 10 years of experience.

Q2. How do you control quality?
A: 1. The raw materials are strictly inspected.
2. Installation procedures are strictly controlled.
3. Each machine must pass at least 5 hours of continuous testing before leaving the factory.

Q3. What information must I provide to get the suitable machine?
1. How much air delivery capacity (Unit: CFM or m³/Min)
2. How much working pressure (Unit: PSI, Bar or Mpa)
3. What is the voltage and frequency of my country of residence (V/Hz)
4. Whether I need other accessories such as an air tank, filters, and/or air dryers.
Tell us the answer, we will offer a scheme for you!

Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP

Q5. What is the available voltage air compressor?
A: Sanzhi available voltage include 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized according to your requirements.

Q6. How long is the delivery time?
A: For standard voltage,15 working days after the confirmed order. Non-standard, please contact our sales.

Q7. What's the payment term?
A: 30% T/T in advance, 40% T/T before shipment, and 30% T/T against the B/L copy. USD, RMB can be accepted.

Q8. How about your warranty?
A: One year for the whole machine and two years for screw air compressor, except for consumable spare parts.

Q9. What about the maintenance?
A: First maintenance needs to be done after 500 hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

Q10. Can machines be run in high-temperature environment?
A: Yes, machines would run in high-temperature environment countries. Working temperature from -20° to 45°(-4ºF-113ºF).

Q11. Do you offer OEM service?
A: Yes, with a professional design team, both OEM & ODM orders are highly welcome.

Q12. How long could your air compressor be used?
A: Generally, more than 10 years.

Q13. Will you provide some spare parts for the machines?
A: Yes, of course.

Q14. How about your after-sales service?
A: Provide customers with installation and commissioning online instructions, and arrange for our engineers to help you with training and installation.