Experience the pinnacle of industrial excellence with the formidable Sanzhi 132KW High Pressure Screw Air Compressor with 10bar Powerful Centrifugal Fan, brought to you by China's leading expert, Sanzhi (Henan) Compressor Co., Ltd. Unlock the benefits of factory-direct pricing on this cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously crafted to offer unparalleled energy savings and superior efficiency. Boasting premium-grade High-Quality Centrifugal Fans, this stationary compressor sets a new benchmark for reliability and performance, specifically designed to meet the most demanding industrial requirements. Harness the power of advanced technology with Sanzhi's 132KW High Volume Two-Stage Screw Air Compressor, engineered with precision for industrial applications, guaranteeing exceptional durability and consistent operational excellence. Elevate your industrial processes with Sanzhi's revolutionary compressor technology, designed to deliver unmatched efficiency, reliability, and cost-effectiveness, propelling your operations to new heights of performance and sustainability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal air compression setting, the power needed for single-stage pressure transmission should match the cumulative power required for multi-stage compression. However, in real-world applications, factors like coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity contribute to increased power demand. To optimize efficiency, it is essential to reduce the compression ratio at each stage, ensuring the overall power required for multi-stage compression remains less than that of single-stage compression.
The two-stage screw air compressor features an advanced dual rotary screw mechanism with both active and passive screws. The active screw, driven by an external transmission, powers the passive screw. The process starts with a low-pressure screw group in the first stage, followed by a high-pressure screw group in the second stage. Each screw is encircled by a sealing air film, facilitating gas compression through sequential suction, pressurization, and exhaust cycles during the screw's rotation.
First Stage Compression: During this initial phase, the low-pressure screw group starts the gas compression process. Gas is drawn into the screw compression chamber via the suction valve, where the screw rotor's rapid rotation compresses the gas and efficiently transfers it to the second stage.
Second Stage Compression: In this advanced phase, gas enters a more confined screw space and undergoes compression at much higher temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system.
Natural air is initially drawn into the first stage through an air filter, blending with a small amount of lubricating oil in the compression chamber. The gas is compressed to interstage pressure and cooled in the cooling channel through contact with oil mist, significantly reducing its temperature. The cooled gas then moves to the second-stage rotor for further compression to the final exhaust pressure. The entire process concludes as the compressor discharges the high-pressure gas through the exhaust valve.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Step into a new era of power and efficiency with our High Volume Centrifugal Fan Two-Stage Air Compressor! This state-of-the-art system, featuring a high-speed rotating impeller, expertly accelerates and decelerates air for axial entry and rapid cooling. Outshining traditional air-cooled fans, it supports continuous operations and dramatically extends service life.
1) High Efficiency of PM Motor:Our groundbreaking permanent magnet motor boasts an expanded constant torque and weak magnetic range, delivering an impressive 20-30% higher efficiency than standard motors. It ensures exceptional performance even when operating outside the rated frequency.
2) Maintenance-Free Motor:Ingeniously crafted without internal bearings, our permanent magnet motor eliminates the costly maintenance and replacements typically associated with motor bearings.
3) Integrated Frequency Converter:Equipped with China's top-tier frequency system, our compressor offers a wide and precise speed regulation range. It adapts effortlessly to actual gas demand, delivering outstanding energy-saving capabilities.
4) Zero Transmission Loss:The revolutionary integrated shaft structure directly connects the permanent magnet motor to the compressor, eliminating couplings and other transmission parts, ensuring flawless 100% transmission efficiency.
5) Variable Frequency Start and Soft Start:This feature substantially reduces the impact on power grid equipment, effectively safeguarding electrical systems from potential damage.
6) Reduced Energy Consumption:Our frequency conversion spans from 25% to 100%, surpassing the standard 50% to 100% range. This results in over 30% energy savings compared to fixed-speed air compressors and about 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further enhance these energy-saving effects.
7) Unique Two-Stage Compression Air End:Our uniquely designed air end integrates first-stage and second-stage compression rotors within a single casing, each directly driven by gears. This ensures optimal linear speed and maximizes compression efficiency.
8) Innovative Internal Spray Curtain Cooling Method:Our highly efficient internal spray curtain cooling method delivers exceptional cooling, significantly lowering the temperature of compressed air, achieving near-isothermal compression, reducing interstage pressure loss, and boosting overall compression efficiency.
9) Minimized Internal Leakage:By reducing the compression ratio for each stage, our two-stage compression method minimizes internal leakage from high-pressure to low-pressure ends, greatly enhancing volume efficiency.
10) Noise Reduction:The two-stage compression system effectively lowers the compression ratio, resulting in significantly reduced noise levels, especially during unloading.
11) Easy Maintenance and Service:With a two-stage compressor unit, the similarities in systems and structures to single-stage compression make maintenance and user servicing straightforward and convenient, aside from the screw air end.
12) Door panels are removable:The unit's casing, made of metal plate with noise reduction treatment, is equipped with high-density sound-absorbing material, ensuring noise levels meet international standards. The door plate can be opened and disassembled, offering a 270-degree all-around space, facilitating maintenance personnel access to the unit's interior.
1. Unmatched Price Competitiveness
We offer direct ex-factory prices, ensuring our customers maintain a significant edge in their markets. Experience substantial cost savings combined with outstanding quality, empowering you to lead and conquer your market with unwavering confidence.
2. Seamless Direct Transactions
Our products are delivered straight from the factory, enabling us to offer more budget-friendly solutions. By cutting out intermediaries, we pass the savings directly to you, guaranteeing affordability without any compromise on quality.
3. Exceptional OEM & ODM Services
Harnessing our advanced production and management capabilities, we deliver superior OEM and ODM services tailored precisely to your needs. Collaborate with us to realize your vision with unmatched precision and outstanding excellence.
4. Tailored Customization
We are open to non-standard, export, and custom orders for voltage, power, pressure, and more. Reach out to discuss your specific needs, and let us craft a solution that perfectly aligns with your unique and precise specifications.
5. Acceptance of Small Orders
Initiate a small trial order to experience the outstanding quality of our products firsthand. Discover why our clients consistently rely on SANZHI for superior performance and remarkable reliability.
6. Swift and Reliable Delivery
Take advantage of our premium products coupled with prompt and efficient delivery services. We ensure that your orders arrive on time, keeping your operations seamlessly functional and productive.
7. Comprehensive Authorization
For our valued distributors, we offer complete authorization certificates, empowering you to market SANZHI brand products with utmost confidence. Leverage our brand's strength to enhance your sales and credibility in the market.
Sanzhi (Henan) Compressor Co., Ltd, an established powerhouse in the manufacturing realm, excels in crafting superior screw air compressors and vacuum pumps, with over ten years of unwavering dedication. Our extensive range includes standard and low-pressure screw air compressors, advanced permanent magnet frequency conversion models, two-stage compression units, specialized compressors for laser cutting, and versatile mobile screw compressors. We offer single and double-tank configurations in both electric and diesel options, as well as innovative screw vacuum pumps.
Our production processes are a testament to efficiency and modernity, featuring state-of-the-art multi-air compressor assembly lines. With a team of over 50 proficient employees, we continually refine our ERP-based management systems, significantly reducing lead times and guaranteeing the prompt delivery of superior quality products.
Adhering to rigorous standards, our factory proudly holds ISO9001 certification, underscoring our commitment to quality management. We meticulously enforce stringent quality control measures, ensuring each machine undergoes comprehensive material inspections, production evaluations, and thorough pre-delivery checks before it leaves our facility.
Our customer service ethos is unparalleled. Our pre-sales team offers expert advice to help you choose the perfect air equipment, backed by extensive customization options for appearance and configuration. We also excel in creating bespoke OEM products tailored to specific dealer requirements. Our after-sales team, comprised of seasoned professionals, guarantees rapid and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd, we are committed to delivering high-performance, reliable products that foster lasting customer relationships. Our efficient delivery schedules, top-notch machines, and competitive pricing ensure you receive outstanding compressed air solutions every time.
Conveniently located in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey that takes approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a dedicated manufacturer specializing in screw air compressors, boasting over a decade of professional experience.
Q2. How do you control quality?
A: 1. Strict inspection of raw materials.
2. Rigorous control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, you can anticipate a swift lead time of approximately 15 working days post order confirmation. Should you need custom non-standard voltage specifications, please contact our dedicated sales team for a personalized delivery schedule.
Q7. What's the payment term?
A: Our payment terms are designed to be straightforward and secure: an initial 30% T/T deposit in advance, followed by 40% T/T before shipment, with the remaining 30% T/T due upon receipt of the B/L copy. We accept payments in both USD and RMB for your convenience.
Q8. How about your warranty?
A: We offer an industry-leading warranty, which includes one year of comprehensive coverage for the entire machine, and an extended two-year warranty for the screw air compressor, excluding consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance should be conducted after 500 hours of operation. Subsequently, routine maintenance intervals are recommended between 2000-3000 hours, depending on specific working conditions, to ensure optimal performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are meticulously engineered to perform efficiently even in high-temperature environments, with an operational temperature range from -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we offer both OEM and ODM services. Our professional design team is committed to providing flexible solutions to meet your specific requirements.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for exceptional durability, typically offering a lifespan that exceeds 10 years.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of spare parts for all our machines to guarantee seamless operation.
Q14. How about your after-sales service?
A: We provide comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers for on-site training and installation assistance to ensure your satisfaction.