Embark on a journey into the world of extraordinary innovation with the Sanzhi 250KW Energy-Efficient Water Cooling Two-Stage Screw Air Compressor-a true masterpiece of German engineering excellence. As an illustrious leader in China's compressor industry, Sanzhi (Henan) Compressor Co., Ltd. proudly presents this revolutionary advancement. Elevate your operational dynamics with our cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, renowned for pioneering new factory pricing paradigms. This engineering gem, featuring advanced Centrifugal Fans, ensures remarkable energy efficiency and significant cost reduction, fundamentally transforming operational economics. Designed with meticulous accuracy for stationary applications, this formidable powerhouse seamlessly meets the demanding needs of industrial settings, setting new standards for performance and reliability. Discover an unparalleled level of excellence that propels your operational capabilities to exceptional new heights.
In-Depth Analysis: Delve into the intricacies of this sophisticated system, focusing on its Frontside. Discover how seamlessly each component integrates to deliver extraordinary performance and unwavering reliability. A masterpiece of engineering awaits exploration, promising insights into its flawless design.
Revolutionary Working Principle: Welcome the dawn of a new era in air compression, where cutting-edge innovation meets exceptional efficiency. This groundbreaking approach redefines industry standards, setting new benchmarks for unparalleled performance with a resolute focus on sustainability.
Leading the charge in air compression technology, our system epitomizes peak efficiency through the masterful synergy of single-stage and multi-stage configurations. While theoretically both systems may have similar energy demands, real-world challenges such as transmission power losses, bearing friction, and cooling dynamics often increase energy needs. Our multi-stage system excels by meticulously reducing the compression ratio at each stage, achieving superb efficiency and significantly lowering energy consumption compared to single-stage counterparts. This advanced approach not only boosts system performance but also dramatically reduces energy excess, establishing a revolutionary benchmark in power efficiency.
Presenting the innovative 250KW Energy-Efficient Water Cooling Two-Stage Screw Air Compressor by Sanzhi (Henan) Compressor Co., Ltd. This technological marvel showcases a sophisticated dual rotary screw mechanism, with each stage driving a passive screw through a precisely engineered external power transfer system. The initial stage features a low-pressure screw assembly, optimized for enhanced performance, while the subsequent stage houses a high-pressure screw assembly. Central to this elaborate process are sealing air films enveloping each screw, guiding compression through three pivotal phases: seamless air intake, dynamic pressurization driving efficiency to unprecedented levels, and the final exhaust phase, completing the cycle with unmatched precision and excellence.
First Stage Compression: The initial phase of the two-stage screw air compressor exemplifies engineering expertise. An intricate low-pressure screw assembly initiates the process, directing gas into the compression chamber through a meticulously calibrated suction valve. As the rotor accelerates at impressive speeds, the gas undergoes initial compression, laying the groundwork for intensified compression in the following phase, priming the system for outstanding performance.
Second Stage Compression: As gas transitions to the second stage, it enters a meticulously engineered, more confined screw space where pressure and temperature are precisely elevated to new levels. This process culminates when the exhaust valve opens, allowing high-pressure gases to exit the system seamlessly. This completes an intricate compression cycle, characterized by unparalleled efficiency and sophistication.
The sophisticated air compression process begins as ambient air effortlessly traverses the air filter, combining with a touch of lubricating oil within the compression chamber. This fusion undergoes initial compression to intermediate pressure, followed by substantial cooling through interaction with oil mist in the cooling channel. The cooled gas then proceeds to the second-stage rotor, entering a secondary compression phase to achieve the desired final exhaust pressure. This meticulously orchestrated cycle concludes as the compressed gas is elegantly expelled through the exhaust valve, marking the culmination of an exceptionally comprehensive and efficient air compression journey.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
The water-cooled compressors crafted by Sanzhi (Henan) Compressor Co., Ltd. epitomize the pinnacle of precision engineering excellence. By embracing the remarkable cooling prowess of water, these compressors deliver exceptional lubrication and extend the lifespan of components prone to friction. The methodical circulation of cooling water not only meticulously purges internal components but also efficiently dissipates heat from the cylinder and compressed gas, resulting in dramatically lowered exhaust temperatures and decreased power consumption. This leads to substantial savings in operational costs. To uphold optimum performance, it is crucial to diligently monitor and swiftly address any potential scaling issues within the cooling system.
1) Unmatched Efficiency of PM Motor:Our cutting-edge permanent magnet (PM) motor is meticulously designed to offer an extraordinary constant torque range combined with a wide weak magnetic spectrum. This technology delivers an impressive 20-30% higher efficiency compared to conventional motors. Even at frequencies surpassing the rated thresholds, the PM motor retains its unmatched efficiency, ensuring superior performance under all operating conditions.
2) Maintenance-Free Motor:The pioneering permanent magnet motor boasts a bearing-free design, eliminating the frequent costs associated with motor bearing upkeep and replacement. This revolutionary design significantly curtails overall maintenance expenditure.
3) Cutting-Edge Integrated Frequency Converter: Equipped with China's leading frequency system, our compressor delivers broad-ranging speed regulation with exceptional precision. This sophisticated system deftly adjusts in real-time to align with gas demands, ensuring maximum energy conservation and peak operational efficiency.
4) Flawless Transmission Efficiency: Adopting a direct shaft connection design, the compressor features an embedded permanent magnet motor, resulting in a streamlined and compact form. This intelligent configuration eliminates the need for couplings and other transmission components, achieving an impeccable 100% transmission efficiency.
5) Advanced Variable Frequency Start and Soft Start:The sophisticated motor design minimizes impacts on power grid equipment, effectively protecting electrical systems from potential damage and substantially extending the lifespan of the entire system.
6) Significantly Reduced Energy Consumption: With an extraordinary frequency conversion range extending from 25% to 100% (compared to the usual 50% to 100%), our system provides over 30% energy savings relative to fixed-speed compressors and approximately 5% more than standard variable frequency compressors. This offers substantial benefits for setups with fluctuating gas consumption needs.
7) Distinctive Two-Stage Compression Air End:Our two-stage compression screw machine is meticulously crafted to incorporate both first and second-stage compression rotors within a single enclosure. Each rotor is driven by individual gears, guaranteeing optimal linear speed and unparalleled compression efficiency.
8) High-Performance Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method delivers remarkable cooling effects, substantially lowering compressed air temperatures. This advancement results in nearly isothermal compression, reduced pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency.
9) Minimized Internal Leakage:The two-stage compression system significantly reduces the compression ratio for each stage, thereby minimizing internal leakage between high and low-pressure ends and, in turn, enhancing volumetric efficiency.
10) Superior Noise Reduction:The reduced compression ratio in the two-stage system notably decreases noise levels, especially during unloading operations, promoting a quieter and more tranquil working environment.
11) Effortless Maintenance and Service:Despite featuring an advanced two-stage compression design, the remaining components and structures of our system maintain similarities to single-stage compressors, ensuring straightforward maintenance and a user-friendly service experience.
12) Removable Door Panels:Constructed with noise-dampening metal plates and lined with high-density sound-absorbing material, the unit complies with international noise standards. The door panel can be easily opened and removed, providing 270-degree comprehensive access that greatly facilitates maintenance personnel's entry and enhances service efficiency.
1. Unbeatable Pricing Edge: Exceptional Value
Step into a new era of market domination with our transformative ex-factory pricing strategy. This unique financial advantage doesn't just enhance your competitiveness-it propels you to a market-leading position where your presence is felt and your influence is unmatched.
2. Seamless Direct Transactions: Efficiency at Its Best
Experience peak efficiency with our streamlined direct transaction model. Products are dispatched directly from our cutting-edge facility, ensuring you receive economically optimized solutions that are expertly tailored to your exact specifications, guaranteeing satisfaction at every phase.
3. Extensive OEM & ODM Solutions: Tailored for Excellence
Capitalize on our expansive production capabilities and expert management to deliver unparalleled OEM/ODM services. Designed to align perfectly with your specific demands and strategic objectives, we ensure your business goals are achieved with superior quality and precision.
4. Tailored Customization Service: Unique to Your Needs
Our expertise in non-standard export orders opens up a world of bespoke customization options, including voltage, power, and pressure adjustments. Reach out to discover solutions finely tuned to your unique specifications, promising precision and satisfaction tailored just for you.
5. Acceptance of Small Orders: Discover Our Quality
Initiate your journey with us through a small trial order, a gateway to experiencing the exceptional quality and reliable performance we offer. We're dedicated to not just meeting, but surpassing your expectations, reinforcing our commitment to your satisfaction.
6. Swift Delivery: Keep Operations Uninterrupted
Our rapid delivery services are meticulously crafted to ensure your operations remain smooth and uninterrupted. Prioritizing your schedules, our premium products arrive on time, every time, maintaining the efficiency and productivity you need.
7. Complete Authorization: Empower Your Enterprise
Amplify your enterprise's success with our full suite of authorization certificates. Our respected distributors are comprehensively equipped to champion the prestigious SANZHI brand, bolstering your market presence with unwavering confidence and pride.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd proudly positions itself as a beacon of innovation in air compression technology, backed by over a decade of unparalleled industry expertise. As pioneers leading the charge, we unveil an impressive spectrum of cutting-edge products, encompassing state-of-the-art screw air compressors and innovative screw vacuum pumps. Our diversified selection not only presents standard models but also introduces revolutionary low-pressure screw air compressors, advanced permanent magnet frequency conversion units, and robust two-stage compression systems. Our screw air compressors set new standards in the industry, thoughtfully designed for laser cutting, adaptable single and double-tank mobile uses, and versatile electric and diesel mobile applications. Our groundbreaking screw vacuum pumps are engineered with precision and reliability, reaffirming our leadership and pioneering spirit in the industry.
Our manufacturing capability is driven by cutting-edge assembly lines, achieving unmatched efficiency and excellence. With a dedicated ensemble of over 50 skilled experts, we continuously refine our management systems, such as ERP, significantly minimizing lead times and ensuring the swift delivery of our unmatched products.
Our steadfast commitment to superior management is highlighted by our prestigious ISO9001 quality management system certification. By upholding rigorous quality standards and employing meticulous control measures, each machine undergoes thorough inspections, including material evaluations, production assessments, and detailed pre-delivery checks. This guarantees that only the highest-quality machines are delivered to our valued customers.
Our commitment to extraordinary customer service begins with expert pre-sales consultations, assisting clients in selecting the perfect air equipment tailored to their unique requirements. Our unmatched customization capabilities allow us to adapt both appearance and configuration to individual preferences and provide OEM services to meet specific dealer needs. Our devoted sales and service team ensures prompt and effective responses, ensuring smooth and efficient post-sales support.
At Sanzhi (Henan) Compressor Co., Ltd, our unwavering mission is to deliver outstanding, dependable products while fostering lasting customer relationships. By combining speedy delivery with exceptional product quality and competitive pricing, we establish ourselves as your trusted ally for comprehensive compressed air solutions.
Located in Xinzheng City, Henan Province, China, our facility offers unmatched accessibility for our clients. We provide complimentary transportation from Xinzheng International Airport, conveniently located just 30 kilometers away, a mere hour's drive. We warmly invite you to explore our esteemed facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are an established manufacturer specializing in screw air compressors, with over a decade of proven industry experience.
Q2. How do you control quality?
A: 1. We meticulously inspect all raw materials to ensure they meet our exceptional quality standards.
2. Our assembly processes are executed with precision to uphold unparalleled excellence.
3. Every machine undergoes a minimum of five continuous hours of rigorous testing before dispatch, ensuring peak performance and reliability.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will craft a bespoke solution precisely tailored to your requirements!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: At Sanzhi (Henan) Compressor Co., Ltd., we proudly present a comprehensive selection of voltage options, each meticulously crafted to cater to the specific requirements of diverse global regions. Choose from our flexible configurations: 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. Our steadfast commitment to offering tailored solutions through exclusive customization services ensures seamless integration with your operational needs. This dedication leads to exceptional adaptability and efficiency, empowering your business with the zenith of performance and reliability.
Q6. How long is the delivery time?
A: With standard voltage specifications, we distinguish ourselves with rapid order processing, achieving completion within an impressive 15 working days from order confirmation. For custom orders, our proactive sales team collaborates closely with you to craft a timeline that perfectly aligns with your needs, ensuring a smooth and timely delivery experience. Our meticulous attention to detail guarantees your utmost satisfaction.
Q7. What's the payment term?
A: Our payment terms are thoughtfully designed for simplicity and convenience. We commence production with an initial 30% T/T payment, proceed with a 40% T/T before shipment, and conclude with the final 30% T/T payment upon receipt of the B/L copy. We facilitate transactions in both USD and RMB currencies, offering flexibility and ease for our esteemed clients.
Q8. How about your warranty?
A: We offer an extensive one-year warranty on the complete machine, accompanied by an additional two-year warranty for the screw air compressor, excluding consumable parts. This comprehensive coverage provides unmatched protection and peace of mind, safeguarding your investment with top-tier assurance.
Q9. What about the maintenance?
A: To ensure peak performance and longevity, we recommend initiating maintenance after the initial 500 hours of use. Subsequently, regular servicing every 2000-3000 hours is advised, tailored to your specific working conditions. This routine maintenance is vital for sustaining optimal durability and reliability.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are expertly designed to thrive in high-temperature environments. They operate smoothly within a temperature range of -20°C to 45°C (-4°F to 113°F), ensuring consistent functionality even in the most challenging conditions. Your operations will remain resilient and efficient.
Q11. Do you offer OEM service?
A: Yes, we proudly offer both OEM and ODM services, supported by our talented design team. We enthusiastically welcome custom orders and are committed to actualizing your unique ideas with precision and excellence. Partner with us for unmatched customization experiences.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for longevity, typically providing an exceptional lifespan of over 10 years. This guarantees reliable and enduring performance, consistently supporting your operations over the years. Invest in our compressors for long-term dependability.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are dedicated to providing ongoing support by supplying essential spare parts for your machines. This ensures seamless operations and reduces downtime, allowing you to maintain optimal performance continuously.
Q14. How about your after-sales service?
A: We are wholeheartedly committed to delivering exceptional after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, along with access to our expert engineers for training and installation assistance. Your satisfaction and success are our top priorities, ensuring you receive unparalleled support.