Unveil the magnificent prowess of the 200KW 272HP Screw-Compressor, an exquisite masterpiece engineered with precision by the esteemed Sanzhi (Henan) Compressor Co., Ltd., a distinguished leader among China's compressor manufacturers. Step into a world brimming with highly competitive factory pricing through our ingenious Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. This marvel of engineering is perfected by cutting-edge Centrifugal Fans, offering unmatched energy efficiency and outstanding energy savings. Specifically designed for stationary applications, it stands as a formidable powerhouse, meticulously crafted for the most demanding industrial environments, setting new standards in both performance and dependability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the cutting-edge realm of air compression, the quest for supreme efficiency is a captivating dance between single-stage and multi-stage compression systems. Theoretically, the energy demands for single-stage operations should seamlessly mirror those of multi-stage systems. However, the practical landscape reveals that additional energy is often necessary due to inevitable factors such as transmission power losses, friction from bearings, and cooling effects induced by liquid viscosity. By skillfully minimizing the compression ratio at each stage, multi-stage compression emerges as the epitome of efficiency, requiring significantly less power compared to single-stage counterparts. This not only elevates overall system performance but also dramatically slashes unnecessary energy consumption, setting a groundbreaking benchmark in power optimization.
Introducing the revolutionary two-stage screw air compressor, a marvel of contemporary engineering excellence. This sophisticated machine boasts a cutting-edge dual rotary screw mechanism; each stage showcases an active screw driving a passive screw via a meticulously crafted external power transfer system. The first stage is outfitted with a low-pressure screw assembly, expertly tuned for peak performance, while the second stage is engineered with a high-pressure screw assembly. Pivotal to this process are sealing air films enveloping each screw, steering the compression journey through three vital phases: the seamless intake of air, dynamic pressurization elevating efficiency to unprecedented heights, and the final exhaust phase completing the cycle with unmatched precision.
First stage compression: The onset of the two-stage screw air compressor's operation exemplifies engineering prowess. An exceedingly advanced low-pressure screw assembly assumes the lead, directing gas into the compression chamber through a precisely crafted suction valve. As the rotor spins at an impressive velocity, the gas undergoes an initial compression, setting the stage for heightened compression in the subsequent phase.
Second stage compression: As the process transitions into the second stage, the gas enters a uniquely crafted, more confined screw space, where pressures and temperatures are meticulously augmented to unmatched levels. The operation reaches a critical juncture at the unveiling of the exhaust valve, allowing the high-pressure gases to exit the system, thus consummating the sophisticated compression cycle with unparalleled efficiency.
The refined journey of air compression begins with ambient air gracefully passing through the air filter, merging with a touch of lubricating oil within the compression chamber. This blend undergoes initial compression to intermediate pressure, followed by significant cooling through interaction with oil mist in the cooling channel. The cooled gas then advances to the second-stage rotor, where it experiences a secondary compression phase, achieving the desired final exhaust pressure. This meticulously orchestrated cycle culminates as the compressed gas is elegantly released through the exhaust valve, marking the completion of a comprehensive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Immerse yourself in the unparalleled excellence of German engineering with our state-of-the-art centrifugal fan-an epitome of innovation and efficiency. This groundbreaking system employs a high-speed rotating impeller to expertly fine-tune air velocity, ensuring precision in axial airflow into the impeller. This significantly enhances motor cooling efficiency, a feat unmatched by conventional air-cooled fans. Our advanced design guarantees rapid temperature reduction, thereby facilitating seamless and consistent compressor operation, while also extending the lifespan of your compressor, proving to be an invaluable asset for any enterprise.
1) High efficiency of PM motor:Our cutting-edge permanent magnet (PM) motor is meticulously engineered to deliver an impressive constant torque range and a broad weak magnetic range. It surpasses standard motors with an extraordinary 20-30% higher efficiency. Even beyond the rated frequency, the PM motor maintains its exceptional efficiency, ensuring optimal performance across all operational scenarios.
2) Motor maintenance-free:Crafted with innovation at its core, the permanent magnet motor is designed without internal bearings, eliminating the usual costs associated with motor bearing maintenance and replacement. This revolutionary design choice leads to a substantial reduction in overall maintenance expenses.
3) Integrated frequency converter: Equipped with China's leading frequency system, our compressor offers extensive speed regulation with unparalleled precision. The system intelligently adapts to real-time gas demands, ensuring remarkable energy savings and maximizing operational efficiency.
4) No transmission loss: With a direct shaft connection structure, the compressor features an integrated permanent magnet motor, presenting a streamlined and compact design. This innovative setup eliminates the need for couplings and other transmission components, achieving flawless 100% transmission efficiency.
5) Variable frequency start and soft startThe motor's sophisticated design considerably reduces impact on power grid equipment, safeguarding electrical systems from potential harm and enhancing overall system longevity.
6) Reduced energy consumption: Boasting a frequency conversion range from a remarkable 25% to 100% (compared to the traditional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. It also offers approximately 5% more energy savings than standard variable frequency compressors, providing significant advantages for systems with fluctuating gas consumption.
7) Unique two-stage compression air end:Our brilliantly engineered two-stage compression screw machine design seamlessly integrates both first and second-stage compression rotors within a singular casing. Each rotor is individually gear-driven to ensure optimal linear speed, achieving peak compression efficiency.
8) Internal spray curtain cooling method: Our high-efficiency internal spray curtain cooling method offers superior cooling effects, significantly lowering compressed air temperatures. This results in nearly isothermal compression, reduced pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency.
9) Reduced internal leakage:The two-stage compression system significantly lowers the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends, thereby enhancing volumetric efficiency.
10) Noise reduction:The reduced compression ratio in the two-stage system notably diminishes noise levels, especially during unloading operations, ensuring a quieter and more serene working environment.
11) Easy maintenance and service:Despite its innovative two-stage compression design, our system's other components and structures remain analogous to single-stage compressors, making maintenance straightforward and service user-friendly.
12) Door Panels are Removable:Crafted with noise-dampening metal plates and lined with high-density sound-absorbing material, the unit adheres to international noise standards. Its door panel can be effortlessly opened and detached, providing a 270-degree comprehensive access, greatly facilitating maintenance personnel's entry and enhancing service efficiency.
1. Unbeatable Pricing Advantage
We offer our clients irresistibly competitive ex-factory pricing, providing an undeniable market edge that allows them to consistently surpass competitors and excel within their market segments.
2. Seamless Direct Transactions
Our products are dispatched directly from our manufacturing hub, enabling us to present highly economical and efficient solutions. These are custom-tailored to impeccably fit your unique requirements and specifications.
3. Extensive OEM & ODM Solutions
With our robust production capabilities and expert management, we deliver exceptional OEM/ODM services meticulously crafted to perfectly align with your specific requirements and business visions.
4. Tailored Customization Service
We are committed to fulfilling non-standard export orders by offering customization in parameters such as voltage, power, and pressure. Reach out to discover bespoke solutions tailored to your particular needs.
5. Acceptance of Small Orders
We encourage you to begin with a small trial order to personally experience the outstanding quality and performance that our products consistently deliver.
6. Swift Delivery
Experience the rapid delivery of our superior products, ensuring your timelines are met and your operations remain uninterrupted, maintaining seamless efficiency.
7. Complete Authorization
We provide our esteemed distributors with full authorization certificates, empowering them to confidently and proudly promote our prestigious SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd embodies air compression mastery, with over a decade of unmatched expertise. As pioneers, we offer a wide range of innovative products, including advanced screw air compressors and groundbreaking screw vacuum pumps. Our diverse lineup boasts standard and low-pressure screw air compressors, state-of-the-art permanent magnet frequency conversion models, and durable two-stage compression units. We set new benchmarks with screw air compressors designed for laser cutting, alongside adaptable single-tank and double-tank mobile screw options. Our collection also features electric and diesel mobile screw air compressors, as well as revolutionary screw vacuum pumps, all engineered with precision and dependability at their heart.
Our manufacturing strength is enhanced by cutting-edge assembly lines, vital for sustaining exceptional efficiency. Supported by a team of over 50 passionate and proficient experts, we continuously optimize our management systems, such as ERP, to significantly cut lead times and ensure swift delivery of our premium products.
Our factory's dedication to superior management is highlighted by our esteemed ISO9001 quality management system certification. We adhere strictly to rigorous quality standards, implementing detailed control measures. Every machine undergoes comprehensive inspections, including material evaluations, production monitoring, and meticulous pre-delivery assessments, ensuring only the finest machines are delivered to our valued customers.
Our customer service expertise is evident from the outset, offering professional pre-sales consultations to assist clients in choosing the perfect air equipment tailored to their specific requirements. Our unrivaled customization capabilities enable us to adapt both appearance and configuration to individual preferences, while providing OEM services for distinct dealer specifications. Our dedicated sales and service team guarantees prompt and effective responses, ensuring seamless after-sales support.
At Sanzhi (Henan) Compressor Co., Ltd, our steadfast mission is to provide superior, dependable products while fostering enduring customer relationships. We merge rapid delivery with exceptional product quality and competitive pricing, establishing ourselves as your trusted partner for comprehensive compressed air solutions.
Strategically positioned in Xinzheng City, Henan Province, China, our factory enhances client convenience. We offer complimentary transportation from Xinzheng International Airport, merely 30 kilometers away, approximately an hour's drive. We warmly invite you to visit our esteemed facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are an experienced manufacturer specializing in screw air compressors, with over a decade of proven industry expertise.
Q2. How do you control quality?
A: 1. We perform rigorous inspections on all raw materials to ensure exceptional quality.
2. Our installation processes are meticulously carried out to maintain excellence.
3. Each machine undergoes a minimum of 5 continuous hours of testing prior to dispatch to ensure optimal performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will create a custom solution tailored precisely to your requirements!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly present a versatile and dynamic array of voltage options, meticulously designed to cater to diverse regional demands. With configurations such as 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we ensure seamless integration into your operations. Our unwavering commitment to providing tailored solutions is exemplified through exclusive customization services, ensuring each product aligns perfectly with your unique operational requirements, offering unmatched adaptability and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have honed the art of swift and efficient order processing, achieving completion within an impressive 15 working days post-confirmation. For orders with specific requirements, our proactive and dedicated sales team will collaborate closely with you to develop a precise and harmonious timeline, ensuring a smooth and timely delivery experience that aligns perfectly with your needs.
Q7. What's the payment term?
A: Our payment terms are crafted for maximum ease and simplicity. We request an initial 30% T/T payment upfront to initiate the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We cater to both USD and RMB currencies, ensuring flexibility and convenience for our esteemed clients, making transactions seamless and straightforward.
Q8. How about your warranty?
A: We proudly offer an all-encompassing one-year warranty on the complete machine, paired with an extended two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection and assurance, safeguarding your investment with peace of mind and confidence.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure longevity, we recommend the initial maintenance after the first 500 hours of use. Following this, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This ensures durability and reliability, keeping your equipment in top-notch condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are meticulously engineered to excel in high-temperature environments. They operate flawlessly across a temperature spectrum of -20°C to 45°C (-4°F to 113°F), guaranteeing reliable functionality and performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are delighted to offer both OEM and ODM services, backed by our highly skilled and innovative design team. We warmly welcome custom orders and are committed to transforming your unique concepts into reality, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for exceptional longevity, typically providing an extraordinary lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering steadfast support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, enabling you to maintain optimal performance and ensure continuous productivity.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, coupled with access to our expert engineers, who are readily available for training and installation assistance. Your satisfaction and success remain our utmost priorities, ensuring a rewarding and fulfilling experience.