Experience the awe-inspiring capabilities of the Sanzhi 200KW Two-Stage Screw Air Compressor, a masterpiece from the illustrious Sanzhi (Henan) Compressor Co., Ltd., a prestigious leader in China's compressor manufacturing landscape. Step into a world of unparalleled value with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, crafted to deliver exceptional performance coupled with highly attractive factory pricing. This engineering marvel boasts cutting-edge Centrifugal Fans, ensuring unmatched energy efficiency and substantial energy savings. Specifically tailored for stationary applications, this formidable powerhouse is engineered to thrive in the most demanding industrial environments, setting new standards in performance and reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
Within the forefront of air compression technology, the intricate dance of achieving exceptional efficiency is played out between single-stage and multi-stage compression systems. While theoretically, the energy required for single-stage systems should match that of the multi-stage counterparts, real-world conditions show that additional energy is often required due to factors such as power transmission losses, bearing friction, and the cooling effects of liquid viscosity. By expertly reducing the compression ratio in each stage, multi-stage compression becomes a pinnacle of efficiency, requiring significantly less power than single-stage systems. This advancement not only enhances overall system performance but also significantly reduces unnecessary energy consumption, setting a new standard in power optimization.
Unveiling the groundbreaking two-stage screw air compressor, an extraordinary feat of modern engineering. This advanced machine features a state-of-the-art dual rotary screw mechanism. Each stage includes an active screw driving a passive screw through a finely engineered external power transfer system. The first stage is equipped with a low-pressure screw assembly, optimized for maximum performance, while the second stage is designed with a high-pressure screw assembly. Central to this process are sealing air films enveloping each screw, guiding the compression journey through three essential phases: seamless air intake, dynamic pressurization reaching new heights of efficiency, and the final exhaust phase completing the cycle with exceptional precision.
First stage compression: The initiation of the two-stage screw air compressor's function is a testament to engineering excellence. An exceptionally sophisticated low-pressure screw assembly takes the lead, channeling gas into the compression chamber via a precisely designed suction valve. As the rotor rotates at an impressive speed, the gas undergoes an initial compression, laying the groundwork for intensified compression in the next phase.
Second stage compression: As the process evolves into the second stage, the gas enters a specially designed, more compact screw space, where pressures and temperatures are carefully increased to unparalleled levels. The operation reaches its peak at the opening of the exhaust valve, allowing the high-pressure gases to exit the system, thereby completing the advanced compression cycle with unrivaled efficiency.
The refined pathway of air compression begins with ambient air effortlessly flowing through the air filter, merging with a hint of lubricating oil within the compression chamber. This mixture undergoes an initial compression to intermediate pressure, followed by substantial cooling as it interacts with oil mist in the cooling channel. The cooled gas then proceeds to the second-stage rotor, where it undergoes a secondary compression phase, achieving the desired final exhaust pressure. This meticulously orchestrated cycle concludes as the compressed gas is smoothly released through the exhaust valve, marking the completion of a comprehensive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Dive into the zenith of German engineering prowess with our state-of-the-art centrifugal fan, a true symbol of innovation and supreme efficiency. This pioneering system, featuring a high-speed rotating impeller, precisely calibrates air velocity to deliver optimal axial airflow into the impeller. It significantly enhances motor cooling efficiency, achieving results that conventional air-cooled fans simply can't match. Our cutting-edge design ensures rapid temperature reduction, enabling seamless and consistent compressor performance while extending the life expectancy of your compressor. An indispensable addition to any business, it guarantees unrivaled reliability and durability.
1) Unparalleled Efficiency of PM Motor:Our cutting-edge permanent magnet (PM) motor is expertly crafted to provide a remarkable constant torque range and an extensive weak magnetic range, exceeding standard motors by an extraordinary 20-30% higher efficiency. Even above the rated frequency, the PM motor sustains its superior efficiency, ensuring optimal performance across all operational scenarios, maximizing productivity and effectiveness.
2) Maintenance-Free Motor:Innovative at its essence, the permanent magnet motor is ingeniously crafted without internal bearings, eliminating the common costs associated with motor bearing maintenance and replacement. This transformative design choice leads to a significant decrease in overall maintenance expenses, boosting operational efficiency.
3) Integrated Frequency Converter: Harnessing China's premier frequency system, our compressor provides extensive speed regulation with unrivaled precision. The system intuitively adapts to real-time gas demands, ensuring substantial energy savings and maximizing operational efficiency, delivering a genuine competitive advantage.
4) Flawless Transmission Efficiency: Flaunting a direct shaft connection structure, the compressor features an integrated permanent magnet motor, presenting a sleek and compact design. This inventive setup eradicates the need for couplings and other transmission components, guaranteeing flawless 100% transmission efficiency, establishing a new benchmark in performance.
5) Variable Frequency and Soft Start:The elegant design of the motor greatly reduces impact on power grid equipment, safeguarding electrical systems from potential damage. This enhancement prolongs the overall system's lifespan, ensuring reliable and robust performance.
6) Outstanding Energy Savings: With a frequency conversion range from a remarkable 25% to 100% (compared to the traditional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. Additionally, it offers approximately 5% more energy savings than standard variable frequency compressors, delivering significant cost advantages for systems with fluctuating gas consumption.
7) Innovative Two-Stage Compression Air End:Our expertly engineered two-stage compression screw machine design seamlessly integrates both first and second-stage compression rotors within a single casing. Each rotor is individually gear-driven to ensure optimal linear speed, achieving peak compression efficiency and trustworthiness.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method provides superior cooling effects, considerably lowering compressed air temperatures. This results in nearly isothermal compression, reduced pressure loss between stages, a lower compression ratio, and improved overall compression efficiency, optimizing operational performance.
9) Minimized Internal Leakage:The innovative two-stage compression system significantly reduces the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This improvement elevates volumetric efficiency, ensuring superior performance.
10) Superior Noise Reduction:The decreased compression ratio in the two-stage system notably lessens noise levels, especially during unloading operations, ensuring a quieter and more tranquil working environment, perfect for any setting.
11) Effortless Maintenance and Service:Despite its groundbreaking two-stage compression design, our system's other components and structures remain similar to single-stage compressors. This design simplifies maintenance and makes service user-friendly, ensuring ease of operations.
12) Removable Door Panels for Optimal Access:373607bf
1. Unrivaled Pricing Advantage
We provide our clients with irresistibly attractive ex-factory pricing, granting them a commanding market edge. This advantage allows our partners to consistently outperform competitors, establishing leadership in their market sectors.
2. Effortless Direct Transactions
Products are shipped directly from our state-of-the-art manufacturing facility, enabling us to offer solutions that are not only cost-effective but also supremely efficient. These solutions are meticulously tailored to flawlessly meet your distinctive needs and specifications.
3. Comprehensive OEM & ODM Solutions
Leveraging our extensive production capabilities and expert management, we offer outstanding OEM/ODM services. These services are thoughtfully designed to align perfectly with your precise requirements and visionary business goals.
4. Personalized Customization Service
Dedicated to fulfilling non-standard export orders, we offer customization in parameters such as voltage, power, and pressure. Connect with us to explore bespoke solutions tailored to meet your specific needs.
5. Support for Small Orders
We invite you to begin with a small trial order, allowing you to firsthand experience the exceptional quality and performance that our products consistently provide.
6. Expedited Delivery
Enjoy the swift delivery of our premium products, ensuring your schedules are adhered to and your operations remain fluid and uninterrupted, optimizing efficiency.
7. Full Authorization
We furnish our valued distributors with comprehensive authorization certificates, empowering them to confidently and proudly promote our esteemed SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd is a luminary in the air compression sphere, radiating over ten years of unmatched expertise. We spearhead innovation with a vast array of groundbreaking products, delivering the latest in screw air compressor technology and pioneering screw vacuum pumps. Our extensive suite includes standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, and robust two-stage compression units. Pushing industry standards ever higher, our screw air compressors are engineered for precision laser cutting. Additionally, we present flexible single-tank and double-tank mobile screw options. Our range is further enhanced with mobile screw air compressors-both electric and diesel variants-alongside revolutionary screw vacuum pumps, all crafted with meticulous precision and unwavering reliability.
Our manufacturing excellence is bolstered by state-of-the-art assembly lines, crucial to maintaining our outstanding efficiency. Powered by a team of over 50 committed and highly skilled professionals, we are constantly enhancing our management systems, employing advanced ERP solutions to drastically shorten lead times and ensure the expedited delivery of our premium products.
Our factory's dedication to superior management is highlighted by our esteemed ISO9001 quality management system certification. We adhere to rigorous quality standards, implementing comprehensive control protocols. Each machine undergoes a thorough battery of inspections, including material evaluations, production monitoring, and detailed pre-delivery assessments, guaranteeing that only the highest-quality machines reach our valued customers.
Our excellence in customer service is apparent from the initial interaction, as we provide expert pre-sales consultations to guide clients in selecting the perfect air equipment tailored to their unique requirements. Our unparalleled customization capabilities allow for modifications in both appearance and configuration to meet individual preferences, in addition to offering OEM services for distinct dealer specifications. Our dedicated sales and service team ensures prompt and effective responses, offering a seamless after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd, our mission is to deliver premium, reliable products while fostering enduring customer relationships. We amalgamate swift delivery with exceptional product quality and competitive prices, positioning ourselves as your dependable partner for comprehensive compressed air solutions.
Strategically situated in Xinzheng City, Henan Province, China, our factory enhances client convenience by providing complimentary transportation from Xinzheng International Airport, located just 30 kilometers away, approximately an hour's drive. We warmly invite you to visit our distinguished facility and witness our commitment to excellence firsthand.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer specializing in screw air compressors, with over a decade of verified industry experience.
Q2. How do you control quality?
A: 1. We conduct rigorous inspections of all raw materials to ensure top quality right from the start.
2. Our meticulous installation procedures uphold the highest standards of excellence.
3. Each machine undergoes a minimum of 5 continuous hours of rigorous testing before dispatch, ensuring optimal performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution tailored precisely to meet your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly unveil a versatile and dynamic array of voltage options, thoughtfully crafted to cater to diverse regional demands. With meticulous configurations like 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we ensure seamless integration into your operations. Our unwavering commitment to providing tailored solutions shines through our exclusive customization services, ensuring each product aligns perfectly with your unique operational requirements, offering unmatched adaptability and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have perfected the art of swift and efficient order processing, achieving completion within an impressive 15 working days post-confirmation. For orders with specific requirements, our proactive and dedicated sales team will work closely with you to develop a precise and harmonious timeline, ensuring a smooth and timely delivery experience that aligns perfectly with your needs.
Q7. What's the payment term?
A: Our payment terms are crafted for ease and simplicity. We request an initial 30% T/T payment upfront to initiate the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We cater to both USD and RMB currencies, ensuring flexibility and convenience for our esteemed clients, making transactions seamless and straightforward.
Q8. How about your warranty?
A: We proudly offer an all-encompassing one-year warranty on the complete machine, paired with an extended two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection and assurance, safeguarding your investment with peace of mind and confidence.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure longevity, we recommend the initial maintenance after the first 500 hours of use. Following this, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This ensures durability and reliability, keeping your equipment in top-notch condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are meticulously engineered to excel in high-temperature environments. They operate flawlessly across a temperature spectrum of -20°C to 45°C (-4°F to 113°F), guaranteeing reliable functionality and performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are delighted to offer both OEM and ODM services, backed by our highly skilled and innovative design team. We warmly welcome custom orders and are committed to transforming your unique concepts into reality, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for exceptional longevity, typically providing an extraordinary lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering steadfast support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, enabling you to maintain optimal performance and ensure continuous productivity.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, coupled with access to our expert engineers, who are readily available for training and installation assistance. Your satisfaction and success remain our utmost priorities, ensuring a rewarding and fulfilling experience.