Discover the extraordinary prowess of the 200KW 272HP Screw-Compressor, a masterpiece meticulously crafted by the prestigious Sanzhi (Henan) Compressor Co., Ltd., one of the paramount leaders among China's compressor suppliers. Enter a realm of highly competitive factory pricing with our innovative Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. This engineering marvel is enhanced with state-of-the-art Centrifugal Fans, delivering unparalleled energy efficiency and remarkable energy savings. Purposefully designed for stationary applications, it emerges as the ultimate powerhouse, tailored for the most rigorous industrial settings, establishing new benchmarks in both performance and reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the cutting-edge realm of air compression technology, achieving peak efficiency involves a keen understanding of the complex interplay between single-stage and multi-stage compression systems. Ideally, the energy demands of single-stage operations should seamlessly match those of their multi-stage counterparts. However, real-world conditions often necessitate additional power due to unavoidable factors such as transmission power losses, bearing friction, and the cooling effects caused by liquid viscosity. By skillfully reducing the compression ratio at each stage, multi-stage compression emerges as the epitome of efficiency, requiring notably less power compared to single-stage systems. This not only boosts overall system performance but also significantly curtails excessive energy use, establishing an unparalleled standard in power optimization.
Introducing the revolutionary Reliable 2024 Two-Stage Screw Compressor with Centrifugal Fan for Industries, a pinnacle of modern engineering excellence from Sanzhi (Henan) Compressor Co., Ltd. This cutting-edge machine boasts a sophisticated dual rotary screw mechanism; each stage is meticulously designed with an active screw driving a passive screw through a precisely engineered external power transfer system. The first stage features a low-pressure screw assembly, optimized for superior performance, while the second stage is crafted with a high-pressure screw assembly. Essential to this process are sealing air films around each screw, directing the compression process through three critical phases: the seamless intake of air, dynamic pressurization enhancing efficiency to unprecedented levels, and the final exhaust phase completing the cycle with remarkable precision.
First stage compression: The initiation of the two-stage screw air compressor's operation showcases engineering brilliance. A highly sophisticated low-pressure screw assembly takes charge, guiding gas into the compression chamber via a precisely crafted suction valve. As the rotor spins at a remarkable speed, the gas undergoes initial compression, setting the foundation for elevated compression in the subsequent phase.
Second stage compression: As the process advances to the second stage, the gas enters a uniquely engineered, more confined screw space, where pressures and temperatures are carefully elevated to extraordinary levels. The operation reaches a crucial juncture at the opening of the exhaust valve, allowing the high-pressure gases to exit the system, thereby completing the advanced compression cycle with unparalleled efficiency.
The intricate journey of air compression begins with ambient air effortlessly flowing through the air filter, blending with a trace of lubricating oil inside the compression chamber. This mixture undergoes initial compression to intermediate pressure, followed by significant cooling through interaction with oil mist in the cooling channel. The cooled gas then progresses to the second-stage rotor, where it undergoes a secondary compression phase, reaching the intended final exhaust pressure. This meticulously orchestrated cycle concludes as the compressed gas is gracefully expelled through the exhaust valve, signifying the completion of a comprehensive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Immerse yourself in the unparalleled excellence of German engineering with our state-of-the-art centrifugal fan-an epitome of innovation and efficiency. This groundbreaking system harnesses a high-speed rotating impeller to expertly fine-tune air velocity, ensuring precision in axial airflow into the impeller. This significantly boosts motor cooling efficiency, a feat unmatched by conventional air-cooled fans. Our advanced design guarantees swift temperature reductions, thereby facilitating seamless and consistent compressor operation, while also extending the longevity of your compressor, proving to be an invaluable asset.
1) High efficiency of PM motor:Our cutting-edge permanent magnet (PM) motor is meticulously engineered to offer an impressive constant torque range and a broad weak magnetic range. It surpasses standard motors with an extraordinary 20-30% higher efficiency. Even beyond the rated frequency, the PM motor retains its exceptional efficiency, ensuring optimal performance in all operational scenarios.
2) Motor maintenance-free:Crafted with innovation at its core, the permanent magnet motor is designed without internal bearings, eliminating the usual costs associated with motor bearing maintenance and replacement. This groundbreaking design choice leads to a dramatic reduction in overall maintenance expenses.
3) Integrated frequency converter: Equipped with China's leading frequency system, our compressor offers extensive speed regulation with unparalleled precision. The system intelligently adapts to real-time gas demands, ensuring outstanding energy savings and maximizing operational efficiency.
4) No transmission loss: With a direct shaft connection structure, the compressor features an integrated permanent magnet motor, presenting a streamlined and compact design. This innovative setup eliminates the need for couplings and other transmission components, achieving flawless 100% transmission efficiency.
5) Variable frequency start and soft startThe motor's sophisticated design considerably reduces impact on power grid equipment, shielding electrical systems from potential harm and augmenting overall system longevity.
6) Reduced energy consumption: Boasting a frequency conversion range from a remarkable 25% to 100% (compared to the traditional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. It also offers approximately 5% more energy savings than standard variable frequency compressors, providing significant advantages for systems with fluctuating gas consumption.
7) Unique two-stage compression air end:Our brilliantly engineered two-stage compression screw machine design seamlessly integrates both first and second-stage compression rotors within a singular casing. Each rotor is individually gear-driven to ensure optimal linear speed, achieving peak compression efficiency.
8) Internal spray curtain cooling method: Our high-efficiency internal spray curtain cooling method offers superior cooling effects, significantly lowering compressed air temperatures. This results in nearly isothermal compression, reduced pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency.
9) Reduced internal leakage:The two-stage compression system significantly lowers the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends, thereby enhancing volumetric efficiency.
10) Noise reduction:The reduced compression ratio in the two-stage system notably diminishes noise levels, especially during unloading operations, ensuring a quieter and more serene working environment.
11) Easy maintenance and service:Despite its innovative two-stage compression design, our system's other components and structures remain analogous to single-stage compressors, making maintenance straightforward and service user-friendly.
12) Door Panels are Removable:Crafted with noise-dampening metal plates and lined with high-density sound-absorbing material, the unit adheres to international noise standards. Its door panel can be effortlessly opened and detached, providing a 270-degree comprehensive access, greatly facilitating maintenance personnel's entry and enhancing service efficiency.
1. Unbeatable Pricing Edge
We offer our clients irresistibly competitive ex-factory pricing, which translates into an undeniable market advantage. This empowers them to consistently outpace competitors and thrive in their respective market segments, cementing their position as leading players.
2. Seamless and Direct Transactions
Our products are delivered straight from our state-of-the-art manufacturing facility, allowing us to present highly cost-effective and efficient solutions. These are meticulously designed to align with your distinct needs and specifications, ensuring optimal results and satisfaction.
3. Comprehensive OEM & ODM Solutions
By harnessing our robust production capabilities and expert management expertise, we offer remarkable OEM/ODM services that are intricately crafted to perfectly align with your specific requirements and visionary business objectives.
4. Customized Tailored Service
We are committed to fulfilling non-standard export orders by providing customization in parameters such as voltage, power, and pressure. Reach out to us to explore personalized solutions uniquely crafted to meet your distinct needs.
5. Welcome for Small Orders
We encourage you to commence with a small trial order and experience firsthand the exceptional quality and performance that our products consistently uphold, ensuring you make informed decisions with confidence.
6. Rapid and Swift Delivery
Experience the rapid delivery of our premium products, guaranteeing that your timelines are met seamlessly. Ensure that your operations remain uninterrupted, maintaining efficiency and productivity at all times.
7. Comprehensive Authorization
We bestow our esteemed distributors with complete authorization certificates, empowering them to confidently promote our distinguished SANZHI brand products with pride and assurance, enhancing their market presence.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd shines as a beacon of excellence in the realm of air compression, with over a decade of unmatched expertise. As pioneers in the industry, we offer an extensive spectrum of state-of-the-art products, ranging from intricate screw air compressors to revolutionary screw vacuum pumps. Our exceptional offerings include both standard and low-pressure screw air compressors, augmented by advanced permanent magnet frequency conversion models and formidable two-stage compression units. We elevate industry standards with screw air compressors specifically designed for laser cutting, alongside versatile single-tank and double-tank mobile screw options. Our diverse lineup also boasts electric and diesel mobile screw air compressors, as well as groundbreaking screw vacuum pumps, all engineered with meticulous precision and steadfast reliability.
Our manufacturing distinction is powered by cutting-edge assembly lines, vital for sustaining exceptional efficiency. Propelled by a dynamic team of over 50 passionate and skilled professionals, we continuously enhance our management systems, like ERP, to significantly cut down lead times and ensure the swift delivery of our superior products.
Our factory's dedication to premier management is exemplified by our esteemed ISO9001 quality management system certification. We adhere stringently to stringent quality standards, employing exacting control measures. Every machine undergoes comprehensive inspections, including material examinations, production evaluations, and meticulous pre-delivery assessments, guaranteeing that only the highest quality machines are delivered to our valued customers.
From the outset, our customer service excellence is apparent, providing expert pre-sales consultations to aid clients in selecting the perfect air equipment tailored to their specific needs. Our unparalleled customization capabilities allow us to adapt both appearance and configuration to individual preferences, while offering OEM services for unique dealer specifications. Our committed sales and service team ensures prompt and efficient responses, delivering seamless after-sales support.
At Sanzhi (Henan) Compressor Co., Ltd, our steadfast mission is to provide superior, dependable products while fostering enduring customer relationships. We marry rapid delivery with exceptional product quality and competitive pricing, establishing ourselves as your trusted ally for comprehensive compressed air solutions.
Strategically positioned in Xinzheng City, Henan Province, China, our facility enhances client convenience. We provide complimentary transportation from Xinzheng International Airport, just 30 kilometers away, approximately an hour's drive. We warmly invite you to tour our prestigious facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are an experienced manufacturer specializing in screw air compressors, with over a decade of proven expertise in the industry.
Q2. How do you control quality?
A: 1. We perform stringent inspections on all raw materials to ensure top-notch quality.
2. Our installation procedures are executed with meticulous attention to maintain excellence.
3. Each machine undergoes a minimum of 5 continuous hours of testing prior to dispatch to ensure optimal performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will design a customized solution tailored precisely to your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: At Sanzhi air compressors, we take pride in offering a comprehensive range of voltage options tailored to meet diverse regional needs. Our configurations include 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. Our steadfast commitment to delivering personalized solutions is further elevated by our tailor-made customization services. This ensures that every product seamlessly aligns with your distinct operational requirements, delivering unparalleled adaptability and efficiency to empower your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have perfected the art of expeditious order processing, achieving completion within an exceptional 15 working days post-confirmation. For orders with tailored requirements, our proactive sales team will engage with you to devise an accurate timeline that aligns precisely with your needs, ensuring a seamless and punctual delivery experience.
Q7. What's the payment term?
A: Our payment terms are designed for convenience and straightforwardness. We require an initial 30% T/T payment upfront to initiate the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receipt of the B/L copy. We facilitate transactions in both USD and RMB currencies, providing flexibility and convenience for our valued clients.
Q8. How about your warranty?
A: We offer an extensive one-year warranty on the complete machine, paired with a two-year warranty specifically for the screw air compressor, excluding consumable parts. This comprehensive coverage offers unmatched protection and assurance, safeguarding your investment with complete peace of mind.
Q9. What about the maintenance?
A: To optimize peak performance and ensure longevity, we recommend initial maintenance after the first 500 hours of operation. Subsequently, regular servicing every 2000-3000 hours, tailored to your specific working environment, is advised to maintain durability and reliability, keeping your equipment in optimal condition.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are expertly crafted to excel in high-temperature environments. They operate seamlessly across a temperature range of -20°C to 45°C (-4°F to 113°F), ensuring reliable performance even under the most challenging conditions.
Q11. Do you offer OEM service?
A: Yes, we are pleased to provide both OEM and ODM services, backed by our highly skilled design team. We warmly welcome custom orders and are dedicated to bringing your unique concepts to life, ensuring your vision is realized with precision and exceptional quality.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for remarkable longevity, typically delivering an extraordinary lifespan exceeding 10 years. This ensures reliable and consistent performance, supporting your operations with unwavering reliability over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are dedicated to providing ongoing support by offering essential spare parts for your machines. This ensures a seamless and uninterrupted operational experience, enabling you to maintain peak performance continuously.
Q14. How about your after-sales service?
A: We are committed to delivering exemplary after-sales service. Our comprehensive range of offerings includes detailed online guides for installation and commissioning, complemented by access to our expert engineers, who are available for training and installation assistance. Ensuring your satisfaction and success is our utmost priority.