Experience the boundless capability and exquisite precision of the Sanzhi 200KW Two-Stage Screw Air Compressor, a distinguished creation by the renowned Sanzhi (Henan) Compressor Co., Ltd., a venerated frontrunner in China's compressor domain. Embark on a journey to unmatched excellence with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, thoughtfully designed to offer outstanding performance at factory-direct prices that defy competition. This marvel of modern engineering is elevated with state-of-the-art Centrifugal Fans, ensuring exceptional energy efficiency and substantial energy savings. Masterfully crafted for stationary applications, this compressor emerges as an unbeatable powerhouse, engineered to excel in the toughest industrial settings, redefining benchmarks in both performance and reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
Leading the charge in air compression innovation, Sanzhi (Henan) Compressor Co., Ltd. masterfully harmonizes efficiency with cutting-edge multi-stage compression systems. While in theory, energy use of single-stage and multi-stage systems should match, real-world variables like transmission losses, bearing friction, and cooling from liquid viscosity demand more energy. Multi-stage compression, by optimizing the compression ratio at each stage, achieves superior efficiency, requiring significantly less power than single-stage systems. This not only boosts system performance but also slashes unnecessary energy consumption, pioneering a new benchmark in power efficiency.
Unveiling the revolutionary two-stage screw air compressor by Sanzhi, an engineering marvel designed with precision and innovation. This advanced machine integrates a modern dual rotary screw mechanism; each stage features an active screw driving a passive screw via a carefully engineered power transfer system. The first stage incorporates a low-pressure screw assembly, optimized for superior performance, while the second stage contains a high-pressure screw assembly. Crucial to this process are the sealing air films encasing each screw, directing the compression through three critical phases: smooth air intake, dynamic pressurization enhancing efficiency, and a precise exhaust phase completing the cycle with outstanding accuracy.
First stage compression: The two-stage screw air compressor operation begins with a showcase of engineering brilliance. An advanced low-pressure screw assembly directs gas into the compression chamber through a meticulously designed suction valve. As the rotor spins at impressive speeds, the gas is initially compressed, laying the foundation for further enhancement in the following stage.
Second stage compression: As the operation advances into the second stage, the gas is funneled into a custom-designed, more restrictive screw space, where pressure and temperature reach new peaks. The process hits a pivotal moment as the exhaust valve opens, releasing high-pressure gases, thereby completing the sophisticated compression cycle with unmatched efficiency.
The refined air compression process begins as ambient air effortlessly moves through the air filter, encountering a hint of lubricating oil within the compression chamber. This fusion undergoes initial compression to intermediate pressure, followed by thorough cooling via oil mist interactions in the cooling channel. The cooled gas then proceeds to the second-stage rotor for a secondary compression phase, reaching the intended final exhaust pressure. This meticulously crafted cycle concludes as the compressed gas is gracefully expelled through the exhaust valve, concluding an elegantly efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the pinnacle of German engineering excellence with our avant-garde centrifugal fan, an embodiment of groundbreaking innovation and unmatched efficiency. This pioneering system is designed with a high-speed rotating impeller that expertly modulates air velocity, delivering precision-engineered axial airflow into the impeller. This advanced technology significantly amplifies motor cooling efficiency, far exceeding the capabilities of traditional air-cooled fans. Our cutting-edge design ensures rapid temperature reduction, facilitating seamless compressor operation while extending its lifespan. A true asset to any enterprise, it promises unparalleled reliability and durability.
1) Unparalleled Efficiency of PM Motor:Our state-of-the-art permanent magnet (PM) motor is meticulously designed to offer a remarkable constant torque range and a vast weak magnetic range. It surpasses conventional motors with an extraordinary 20-30% boost in efficiency. Even beyond the rated frequency, the PM motor maintains its superior efficiency, ensuring optimal performance across all conditions and maximizing productivity.
2) Maintenance-Free Motor:At the forefront of innovation, the permanent magnet motor is ingeniously designed without internal bearings, thereby eliminating the usual costs associated with motor bearing maintenance and replacement. This revolutionary design significantly reduces overall maintenance expenses, enhancing operational efficiency.
3) Integrated Frequency Converter: With China's foremost frequency system, our compressor offers extensive speed regulation with exceptional precision. The system intuitively adjusts to real-time gas demands, ensuring significant energy savings and maximizing operational efficiency, providing a true competitive edge.
4) Flawless Transmission Efficiency: Featuring a direct shaft connection structure, the compressor integrates a permanent magnet motor, offering a sleek and compact design. This innovative setup obviates the need for couplings and other transmission components, ensuring flawless 100% transmission efficiency, setting a new standard in performance.
5) Variable Frequency and Soft Start:Our advanced motor design substantially reduces impact on power grid systems, safeguarding electrical infrastructure from potential damage, thereby prolonging system life and ensuring reliable and consistent performance.
6) Outstanding Energy Savings: With a frequency conversion range from an impressive 25% to 100% (compared to the traditional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. It also realizes approximately 5% more energy savings than standard variable frequency compressors, offering significant cost advantages for systems with variable gas demands.
7) Innovative Two-Stage Compression Air End:Our expertly designed two-stage compression screw machine integrates first and second-stage compression rotors within a single casing. Each rotor is gear-driven to ensure optimal linear speed, achieving maximum compression efficiency and reliability.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method delivers outstanding cooling, significantly reducing compressed air temperatures. This results in near-isothermal compression, with minimized pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency, optimizing operational performance.
9) Minimized Internal Leakage:The advanced two-stage compression system significantly reduces the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This advancement boosts volumetric efficiency, ensuring superior performance.
10) Superior Noise Reduction:The reduced compression ratio in the two-stage system significantly lowers noise levels, particularly during unloading operations, creating a quieter and more serene working environment, ideal for any setting.
11) Effortless Maintenance and Service:Despite its revolutionary two-stage compression design, our system's components and structures remain similar to those of single-stage compressors. This design simplifies maintenance and makes service straightforward, ensuring ease of operations.
12) Removable Door Panels for Optimal Access:Constructed with noise-suppressing metal plates and lined with premium sound-absorbing material, the unit meets international noise standards. The door panels can be effortlessly removed, offering 270-degree full access that enhances maintenance efficiency and ease for service personnel.
1. Unrivaled Pricing Advantage
We present our clients with unbeatable and irresistibly priced ex-factory deals, granting them a significant edge in the marketplace. This unique advantage empowers our partners to consistently eclipse their competition, securing a commanding presence in their industries.
2. Effortless Direct Transactions
Our offerings are dispatched directly from a state-of-the-art manufacturing facility, enabling us to provide solutions that are both economically astute and extraordinarily efficient. These solutions are meticulously engineered to flawlessly cater to your specific needs and intricate specifications.
3. Comprehensive OEM & ODM Solutions
Leveraging our expansive production capabilities and expert management prowess, we provide unmatched OEM/ODM services. These services are meticulously crafted to harmonize with your stringent requirements and ambitious business goals.
4. Personalized Customization Service
Dedicated to fulfilling non-standard export orders, we offer customizations in parameters such as voltage, power, and pressure. Partner with us to explore bespoke solutions tailored to your precise specifications.
5. Support for Small Orders
We invite you to begin with a small trial order, granting you the opportunity to experience firsthand the exceptional quality and performance our products consistently deliver.
6. Expedited Delivery
Experience the swift delivery of our premium-quality products, ensuring your schedules are adhered to and your operations remain seamless and uninterrupted, significantly enhancing overall efficiency.
7. Full Authorization
We endow our esteemed distributors with comprehensive authorization certificates, empowering them to confidently and proudly market our prestigious SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd. shines brilliantly in the world of air compression technology with over a decade of unmatched expertise. We lead the industry with a rich array of pioneering products, featuring advanced screw air compressors and state-of-the-art screw vacuum pumps. Our extensive collection includes standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, and powerful two-stage compression units, all of which set industry standards. Our screw air compressors are meticulously engineered for precision laser cutting. Moreover, we offer versatile single-tank and double-tank mobile screw options. Our collection is also strengthened by both electric and diesel mobile screw air compressors, accompanied by innovative screw vacuum pumps, all designed for precision and reliability.
Our manufacturing prowess is bolstered by cutting-edge assembly lines, essential for upholding our remarkable efficiency. Driven by a team of over 50 committed and proficient professionals, we are continually refining our management systems, employing state-of-the-art ERP solutions to drastically reduce lead times and guarantee the rapid delivery of our top-quality products.
Our factory's unwavering commitment to superior management is highlighted by our distinguished ISO9001 quality management system certification. We diligently comply with rigorous quality standards, implementing comprehensive control protocols. Every machine undergoes a thorough inspection process, including material evaluations, production supervision, and detailed pre-delivery checks, ensuring that only our finest machines are delivered to our esteemed customers.
Our outstanding customer service is evident from the first contact, offering expert pre-sales consultations to assist clients in choosing the optimal air equipment tailored to their specific needs. Our unmatched customization capabilities allow us to alter both the appearance and configuration to meet individual tastes, while also providing OEM services for distinctive dealer specifications. Our committed sales and service team ensures prompt and effective responses, delivering a seamless after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd., our mission is to provide high-performance, dependable products while fostering lasting customer relationships. We combine prompt delivery with exceptional product quality and competitive pricing, establishing ourselves as your trusted partner for complete compressed air solutions.
Strategically located in Xinzheng City, Henan Province, China, our factory enhances client convenience with complimentary transportation from Xinzheng International Airport, just 30 kilometers away, approximately an hour's drive. We warmly invite you to visit our prestigious facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are an established manufacturer specializing in screw air compressors, with over a decade of proven industry experience.
Q2. How do you control quality?
A: 1. We meticulously inspect all raw materials to ensure premium quality from the very beginning.
2. Our installation processes are executed with precision to uphold excellence.
3. Each machine undergoes a stringent minimum of 5 continuous hours of testing before dispatch, ensuring peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution tailored precisely to meet your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors are thrilled to present an extensive and dynamic range of voltage options, meticulously designed to meet the diverse demands of various regions. With precision configurations such as 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we guarantee seamless integration into your operations. Our steadfast dedication to delivering customized solutions shines through our exclusive customization services, ensuring each product aligns perfectly with your unique operational requirements, offering exceptional adaptability and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have mastered the art of swift and efficient order processing, achieving completion within just 15 working days post-confirmation. For orders with specific requirements, our proactive and dedicated sales team will work closely with you to develop a precise and harmonious timeline, ensuring a smooth and timely delivery experience tailored to your exact needs.
Q7. What's the payment term?
A: Our payment terms are designed for ease and simplicity. We request an initial 30% T/T payment upfront to commence the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We cater to both USD and RMB currencies, ensuring flexibility and convenience for our esteemed clients, making transactions seamless and straightforward.
Q8. How about your warranty?
A: We proudly offer an all-encompassing one-year warranty on the complete machine, accompanied by an extended two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unparalleled protection and assurance, safeguarding your investment with peace of mind and confidence.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure longevity, we recommend the initial maintenance after the first 500 hours of use. Subsequently, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This ensures durability and reliability, keeping your equipment in top-notch condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are meticulously engineered to excel in high-temperature environments. They operate flawlessly over a temperature spectrum of -20°C to 45°C (-4°F to 113°F), ensuring reliable functionality and performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are delighted to offer both OEM and ODM services, backed by our highly skilled and innovative design team. We warmly welcome custom orders and are committed to transforming your unique concepts into reality, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for exceptional longevity, typically providing an extraordinary lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering steadfast support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, enabling you to maintain optimal performance and ensure continuous productivity.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, coupled with access to our expert engineers, who are readily available for training and installation assistance. Your satisfaction and success remain our utmost priorities, ensuring a rewarding and fulfilling experience.