Experience the extraordinary capabilities of the 200KW 272HP Screw-Compressor, an exquisite creation by the esteemed Sanzhi (Henan) Compressor Co., Ltd., a distinguished leader in China's vibrant compressor industry. Let us guide you through the world of competitive factory pricing with our cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. This engineering marvel is equipped with state-of-the-art Centrifugal Fan Technology, delivering unmatched energy efficiency and substantial energy savings. Specifically designed for stationary applications, it emerges as the ultimate powerhouse, meticulously crafted to not only meet but exceed the most rigorous industrial challenges. It sets new benchmarks in both performance and reliability, revolutionizing industry standards.
Internal Structure Frontside
Internal Structure Backside
Working Principle
Venturing into the cutting-edge realm of air compression, achieving unparalleled efficiency necessitates a deep dive into the sophisticated interplay between single-stage and multi-stage compression systems. While ideally, single-stage systems would rival multi-stage systems in energy efficiency, real-world obstacles like transmission losses, bearing friction, and cooling impacts from liquid viscosity often demand additional energy input. Multi-stage compression ingeniously minimizes the compression ratio at each stage, emerging as the apex of efficiency with significantly lower power requirements compared to single-stage systems. This method not only augments overall system performance but also dramatically curtails excess energy usage, establishing a new standard in power optimization.
Introducing our revolutionary two-stage screw air compressor, a beacon of contemporary engineering excellence. This state-of-the-art device boasts a dual rotary screw design, with each stage harnessing an active screw to drive a passive screw through a meticulously crafted external power transfer mechanism. The first stage features a sophisticated low-pressure screw assembly, fine-tuned for peak performance, while the second stage includes a high-pressure screw assembly. Key to this process are sealing air films enveloping each screw, directing the compression through three essential phases: the flawless intake of air, dynamic pressurization that elevates efficiency to unprecedented levels, and the final exhaust phase that concludes the cycle with unparalleled precision.
First Stage Compression: The initiation of the two-stage screw air compressor's operation showcases engineering brilliance. An exceptionally advanced low-pressure screw assembly begins the process, directing gas into the compression chamber via a precisely calibrated suction valve. As the rotor spins at impressive speeds, the gas undergoes initial compression, setting the foundation for the subsequent stage's further compression.
Second Stage Compression: Progressing to the second stage, the gas enters a uniquely crafted, more compact screw chamber, where pressures and temperatures are expertly elevated to extraordinary levels. The cycle peaks with the activation of the exhaust valve, allowing the high-pressure gases to exit, thus completing the intricate compression cycle with unrivaled efficiency.
The intricate journey of air compression begins as ambient air gently traverses the air filter, merging with a trace of lubricating oil within the compression chamber. This blend undergoes initial compression to attain intermediate pressure, followed by significant cooling through interaction with oil mist in the cooling channel. The cooled gas then advances to the second-stage rotor, experiencing a secondary compression phase to reach the desired final exhaust pressure. This meticulously orchestrated cycle culminates as the compressed gas is elegantly expelled through the exhaust valve, marking the end of a comprehensive and highly efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Immerse yourself in the unparalleled prowess of German engineering with our state-of-the-art centrifugal fan. This technological masterpiece employs a high-speed rotating impeller to precisely adjust air velocity, ensuring impeccable axial airflow into the impeller. This groundbreaking innovation dramatically elevates motor cooling efficiency, far surpassing conventional air-cooled fans. Our sophisticated design rapidly reduces temperature, promotes smooth and uninterrupted compressor operation, and significantly extends the lifespan of your compressor, making it an indispensable asset to your operations.
1) Exceptional Efficiency of PM Motor:Our innovative permanent magnet (PM) motor is meticulously engineered to deliver an exceptional constant torque range and a broad weak magnetic range, outperforming traditional motors with a remarkable 20-30% higher efficiency. Even beyond the rated frequency, the PM motor maintains its outstanding efficiency, ensuring optimal performance across all operational conditions.
2) Maintenance-Free Motor:Crafted with cutting-edge innovation, the permanent magnet motor is designed without internal bearings, eliminating common costs associated with motor bearing maintenance and replacement. This revolutionary design decision results in a dramatic reduction in overall maintenance expenses.
3) Integrated Frequency Converter: Equipped with China's premier frequency system, our compressor provides extensive speed regulation with unmatched precision. The intelligent system adjusts in real-time to meet gas demands, ensuring exceptional energy savings and optimizing operational efficiency.
4) Zero Transmission Loss: Boasting a direct shaft connection structure, the compressor features an integrated permanent magnet motor, resulting in a sleek and compact design. This forward-thinking arrangement eliminates the need for couplings and other transmission components, achieving perfect 100% transmission efficiency.
5) Variable Frequency and Soft Start:The motor's refined design substantially reduces impact on power grid devices, safeguarding electrical systems from potential damage and enhancing overall system durability.
6) Optimized Energy Consumption: With a pioneering frequency conversion range from an impressive 25% to 100%-as opposed to the traditional 50% to 100%-our system achieves over 30% energy savings compared to fixed-speed compressors. It also delivers approximately 5% more energy savings than standard variable frequency compressors, offering substantial benefits for systems with variable gas consumption.
7) Unmatched Two-Stage Compression Air End:Our ingeniously designed two-stage compression screw machine seamlessly incorporates both first and second-stage compression rotors within a single casing. Each rotor is gear-driven to ensure optimum linear speed, achieving peak compression efficiency.
8) Efficient Internal Spray Curtain Cooling: Our highly efficient internal spray curtain cooling method offers superior cooling effects, significantly reducing compressed air temperatures. This results in nearly isothermal compression, diminished pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency.
9) Minimized Internal Leakage:The two-stage compression system considerably reduces the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends, thereby enhancing volumetric efficiency.
10) Noise Mitigation:The reduced compression ratio in the two-stage system significantly diminishes noise levels, especially during unloading operations, ensuring a quieter and more serene working environment.
11) Simplified Maintenance and Service:Despite its advanced two-stage compression design, other components and structures of our system remain akin to single-stage compressors, rendering maintenance straightforward and service user-friendly.
12) Removable Door Panels:Built with noise-reducing metal plates and lined with high-density sound-absorbing material, the unit adheres to international noise standards. Its door panel can be effortlessly opened and removed, providing 270-degree comprehensive access, greatly easing maintenance personnel's entry and enhancing service efficiency.
1. Unbeatable Pricing Advantage
We proudly present an extraordinary proposition to our clients with ex-factory pricing that is truly unrivaled. This remarkable advantage empowers our partners to not only stay ahead of their competitors but also to thrive and excel in their specific market arenas with outstanding success.
2. Seamless Direct Transactions
Our innovative products are delivered directly from our cutting-edge manufacturing facility. This direct approach guarantees solutions that are both cost-effective and exceptionally efficient, with each product meticulously tailored to match your unique specifications and distinct preferences.
3. Extensive OEM & ODM Solutions
With our formidable production capabilities and expert management team, we deliver unrivaled OEM/ODM services. These services are expertly crafted to integrate seamlessly with your particular needs and business vision, ensuring flawless incorporation into your operational framework.
4. Tailored Customization Service
Our unwavering commitment to excellence extends to addressing non-standard export orders through bespoke customization. We provide tailored options in specifications such as voltage, power, and pressure. Connect with us to explore personalized solutions crafted exclusively for your specific requirements.
5. Acceptance of Small Orders
We warmly invite you to initiate a small trial order, offering an opportunity to experience the extraordinary quality and performance of our products firsthand. Our offerings consistently redefine industry benchmarks, setting new standards of excellence.
6. Swift Delivery
Benefit from our swift delivery of superior products, meticulously designed to meet your timeline requirements efficiently. This ensures a seamless continuation of your operations and flawless integration into your existing workflows.
7. Complete Authorization
We empower our esteemed distributors with complete authorization certificates, enabling them to promote our respected SANZHI brand products with assurance. This endorsement is backed by the unmatched authenticity and superior quality inherent in our brand.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd is more than just a company; it stands as a beacon of innovation and leadership in the world of air compression. With over ten years of unmatched expertise, we have carved a niche in delivering cutting-edge products. Our range is a testament to our pioneering spirit, featuring everything from intricate screw air compressors to trailblazing screw vacuum pumps. Experience the excellence of our standard and low-pressure screw air compressors, enhanced by revolutionary permanent magnet frequency conversion units and durable two-stage compression models. We are at the forefront with screw air compressors designed specifically for laser cutting applications. Our product lineup is further enriched with versatile single-tank and double-tank mobile screw compressors. We also offer mobile screw compressors powered by electricity and diesel and state-of-the-art screw vacuum pumps, all engineered for precision, reliability, and superior performance.
Our manufacturing prowess is exemplified through advanced assembly lines, pivotal in sustaining our remarkable efficiency. Supported by a team of over 50 dedicated and highly skilled professionals, we continually enhance our management systems, such as ERP, to drastically cut lead times and guarantee the fast delivery of our top-tier products.
The factory's unwavering commitment to excellence in management is highlighted by our esteemed ISO9001 quality management system certification, a testament to our adherence to rigorous quality standards. Our operations incorporate meticulous control measures, subjecting every machine to exhaustive inspections that include material verification, production assessments, and comprehensive pre-shipment evaluations, ensuring only the finest machines are delivered to our valued clients.
Our unrivaled customer service proficiency is evident right from the beginning, providing expert pre-sales consultations that assist clients in selecting the perfect air equipment tailored to their distinct requirements. Our unmatched customization capabilities empower us to modify both appearance and configuration to meet specific preferences, offering exceptional OEM services for unique dealer needs. With a dedicated sales and service team, we ensure quick, efficient responses, providing seamless and dependable after-sales support.
At Sanzhi (Henan) Compressor Co., Ltd, our steadfast mission is to deliver exceptional and reliable products while fostering enduring relationships with our customers. By combining swift delivery with superior product quality and competitive pricing, we have established ourselves as a trusted ally for comprehensive compressed air solutions.
Our strategic location in Xinzheng City, Henan Province, China, optimizes client convenience. We offer complimentary transportation from Xinzheng International Airport, which is just 30 kilometers away, approximately an hour's drive. We warmly welcome you to visit and explore our distinguished facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer, specializing in screw air compressors, with over a decade of proven expertise in the field.
Q2. How do you control quality?
A: 1. We conduct thorough inspections on all raw materials to ensure their high quality.
2. Our installation procedures are executed with precision to maintain excellence.
3. Each machine is subjected to at least 5 hours of continuous testing before being dispatched, ensuring optimal performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will design a custom solution precisely tailored to your requirements!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly boast an impressive and versatile array of voltage options, expertly tailored to meet the diverse demands of various regions around the globe. Our configurations come in 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. At Sanzhi, we are unwavering in our dedication to delivering bespoke solutions. Our exclusive customization services meticulously craft each product to align perfectly with your unique operational requirements. This commitment to customization offers exceptional adaptability and efficiency, empowering your enterprise with unparalleled flexibility and ensuring your operations are as seamless as they are successful.
Q6. How long is the delivery time?
A: At Sanzhi, with standard voltage specifications, we have perfected the art of swift order processing, completing it within an impressive 15 working days after confirmation. For orders with specific requirements, our proactive and dedicated sales team will collaborate closely with you to develop a precise timeline that fits seamlessly with your needs, ensuring a smooth and timely delivery experience that is truly second to none and tailored precisely to your operational demands.
Q7. What's the payment term?
A: Our payment terms are crafted with ease and simplicity in mind, ensuring a seamless transactional experience from start to finish. We request an initial 30% T/T payment upfront to kickstart the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We accommodate transactions in both USD and RMB currencies, providing flexibility and convenience for our esteemed clients, making it as straightforward as possible for you to do business with us.
Q8. How about your warranty?
A: We confidently extend a comprehensive one-year warranty on the complete machine, along with an additional two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection and reassurance, safeguarding your investment and granting you peace of mind with our trustworthy solutions. We are committed to ensuring your satisfaction and the longevity of your equipment.
Q9. What about the maintenance?
A: To ensure optimal performance and maintain the longevity of your equipment, we recommend the initial maintenance after the first 500 hours of use. Thereafter, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This proactive approach guarantees durability and reliability, keeping your equipment in peak condition for years of excellent service, ensuring that your operations run smoothly and efficiently at all times.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are meticulously engineered to excel in high-temperature environments. They are designed to perform seamlessly across a broad temperature range of -20°C to 45°C (-4°F to 113°F), ensuring reliable functionality even under the most demanding conditions. This provides peace of mind in challenging settings, knowing that your equipment will stand up to the heat and continue to perform without compromise.
Q11. Do you offer OEM service?
A: Yes, we are delighted to offer both OEM and ODM services, supported by our highly skilled design team. We warmly welcome custom orders and are committed to turning your unique concepts into reality with precision and excellence. Your vision is our mission, and we strive to surpass your expectations in bringing it to life, ensuring that your products are as unique and exceptional as your business.
Q12. How long could your air compressor be used?
A: Our air compressors are expertly engineered to deliver an extraordinary lifespan that typically surpasses 10 years. This ensures reliable and enduring performance, supporting your operations with consistency and assurance over the decades. Our products are built to last, providing you with years of dependable service and peace of mind.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are deeply committed to offering ongoing support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, empowering you to maintain optimal performance at all times. Our dedication to your success extends beyond the initial purchase, ensuring your equipment continues to run smoothly for years to come.
Q14. How about your after-sales service?
74886683