Discover the remarkable 200KW 272HP Screw-Compressor, expertly presented by a leading supplier from China. We are delighted to offer competitive factory prices on our cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. This exceptional machine is engineered with state-of-the-art Centrifugal Fans, ensuring unmatched energy efficiency and outstanding performance. Crafted in a stationary design, it stands as the quintessential solution for demanding industrial applications, combining power and innovation for unparalleled productivity.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the ideal realm of air compression, a single-stage compression would seamlessly match the cumulative power requirements of multiple-stage operations. However, in the dynamic and demanding world of actual applications, higher power becomes a necessity. This is due to challenges such as transmission power loss, friction in bearings, and the cooling effects brought about by liquid viscosity. By skillfully reducing the compression ratio at each stage, multi-stage compression can dramatically diminish the power required compared to single-stage compression, thereby enhancing efficiency and minimizing unnecessary energy wastage.
Our state-of-the-art two-stage screw air compressor boasts a sophisticated dual rotary screw mechanism. Each powerful stage comprises an active and a passive screw, where the active screw masterfully drives the passive screw through an innovative external power transfer system. The initial stage features a low-pressure screw assembly, and the subsequent stage is equipped with a high-pressure screw assembly. Ingeniously designed sealing air films envelop each screw, orchestrating the compression process through three meticulously crafted phases: suction, pressurization, and exhaust.
First stage compression: At the onset of the two-stage screw air compressor operation, a specialized low-pressure screw assembly comes into play. Gas is adeptly drawn into the screw compression chamber via the precisely designed suction valve. As the rotor spins at an impressive high speed, the gas is skillfully compressed and seamlessly transferred to the second stage for further compression.
Second stage compression: In this advanced stage, gas enters a meticulously confined screw space where it undergoes increased pressures and temperatures. The exhaust valve then opens efficiently, allowing the high-pressure gases to exit the system, completing the intricate compression process.
Initially, natural air is expertly directed through the air filter and merges seamlessly with a trace of lubricating oil within the precision compression chamber. This fusion is compressed to an intermediate pressure, then expertly cooled by contact with oil mist in the high-efficiency cooling channel. The cooled gas then enters the second-stage rotor for secondary compression, achieving the desired final exhaust pressure. This perfectly orchestrated cycle culminates as the compressed gas is released through the exhaust valve, marking the successful completion of the comprehensive air compression cycle.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
The centrifugal fan, a pinnacle of German engineering excellence, features a high-speed rotating impeller that expertly accelerates and decelerates air. This innovative design enables axial airflow entry into the impeller, significantly enhancing motor cooling efficiency. Compared to conventional air-cooled fans, this mechanism achieves faster temperature reduction, ensuring seamless and uninterrupted compressor operation, and extending the compressor's lifespan.
1) Superior Efficiency of PM Motor:Our cutting-edge permanent magnet (PM) motor boasts an extended constant torque range alongside an expansive weak magnetic range. Its efficiency surpasses regular motors by an impressive 20-30%. Significantly, the PM motor maintains its superior efficiency even when operating beyond its rated frequency, ensuring peak performance under any condition.
2) Maintenance-Free Motor:Ingeniously crafted without internal bearings, our innovative permanent magnet motor eradicates the usual costs associated with motor bearing maintenance and replacement, drastically reducing overall maintenance expenses.
3) Integrated Frequency Converter: Equipped with China's leading frequency system, our compressor features wide-ranging speed regulation and unmatched precision. The system dynamically adapts to actual gas demand, offering remarkable energy savings and optimizing operational efficiency.
4) Zero Transmission Loss: Adopting a direct shaft connection structure with an embedded permanent magnet motor, the compressor flaunts a sleek, compact design. This innovation negates the need for couplings and other transmission components, achieving flawless 100% transmission efficiency.
5) Variable Frequency and Soft Start:of the motor significantly diminishes impact on power grid equipment, protecting electrical systems from potential damage and boosting the system's overall longevity.
6) Lower Energy Consumption: Featuring a frequency conversion range from a remarkable 25% to 100% (as opposed to the conventional 50% to 100%), our system delivers over 30% energy savings compared to fixed-speed compressors. Furthermore, it offers around 5% more energy savings than standard variable frequency compressors, providing exceptional benefits for systems with variable gas consumption.
7) Unique Two-Stage Compression Air End:With a revolutionary design, the two-stage compression screw machine seamlessly integrates both first and second-stage compression rotors within a single casing. Each rotor is individually gear-driven to attain optimal linear speed, thereby maximizing compression efficiency.
8) High-Efficiency Internal Spray Curtain Cooling: Our internal spray curtain cooling technique delivers superior cooling effects, significantly lowering compressed air temperatures. This achieves near-isothermal compression, reducing pressure loss between stages, decreasing the compression ratio, and boosting overall compression efficiency.
9) Minimized Internal Leakage:The two-stage compression system effectively reduces the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends, and enhancing volumetric efficiency.
10) Noise Reduction:The two-stage system's reduced compression ratio also substantially lowers noise levels, especially during unloading operations, creating a quieter and more tranquil working environment.
11) Effortless Maintenance and Service:Despite its advanced two-stage compression design, our system's other components and structures retain their fundamental similarity to single-stage compressors, ensuring ease of maintenance and user-friendly service.
12) Removable Door Panels:Crafted from noise-reducing metal plates and lined with high-density sound-absorbing material, the unit's casing complies with international noise standards. The door panel can be opened and detached, providing 270-degree comprehensive access, facilitating maintenance personnel's entry into the unit, thereby enhancing service efficiency.
1. Unbeatable Competitive Pricing Advantage
We provide our customers with incredibly compelling ex-factory prices. This ensures that they consistently retain a significant competitive edge in their respective markets.
2. Direct, Transparent Transactions
Our products are delivered directly from the factory floor, enabling us to offer highly economical solutions that are unmatched in cost-effectiveness.
3. Extensive OEM & ODM Services
Leveraging our robust production and management capabilities, we deliver exceptional OEM/ODM services, precisely attuned to satisfy your individual requirements.
4. Tailored Customization Service
We are open to non-standard export orders, providing customizations in areas such as voltage, power, pressure, and more. Reach out to us to discuss your specific needs.
5. Acceptance of Small Orders
Feel free to place a small trial order and experience the superior quality of our products firsthand.
6. Swift and Reliable Delivery
Benefit from our reliable and timely delivery of top-tier quality products, ensuring that your schedules remain seamlessly on track.
7. Complete Authorization
For our valued distributors, we offer comprehensive authorization certificates, equipping you with the confidence to effectively promote our esteemed SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd triumphantly leads the charge in air compression innovation, boasting a decade of unmatched experience. As a premier manufacturer, we present an impressive portfolio of state-of-the-art products, including screw air compressors and screw vacuum pumps. Our offerings encompass both normal and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, and powerful two-stage compression units. We also excel in creating uniquely tailored screw air compressors for laser cutting, along with adaptable single-tank and double-tank mobile screw air compressors. Our product range further includes both electric and diesel mobile screw air compressors and pioneering screw vacuum pumps, all epitomizing precision and reliability.
Central to our production prowess are modern assembly lines, which fuel our extraordinary efficiency. With the support of a dedicated team of more than 50 skilled professionals, we continually enhance our management systems, such as ERP, to compress lead times and facilitate the swift dispatch of our first-rate products.
The bedrock of our success lies in our management, with our factory proudly achieving the esteemed ISO9001 quality management system certification. We conscientiously uphold strict quality standards by enacting comprehensive control measures. Each machine undergoes exhaustive inspections, including material checks, production evaluations, and thorough pre-delivery assessments, ensuring that only premium quality machines are delivered to our customers.
Our customer service prowess is evident from the outset, with pre-sales consultation offering expert insight to guide clients in selecting the ideal air equipment for their exact needs. We excel in customization, crafting bespoke appearances and configurations to match personal tastes, while extending OEM services to satisfy dealer-specific requirements. Our committed sales and service team ensures prompt and effective responses, facilitating seamless after-sales support.
At Sanzhi (Henan) Compressor Co., Ltd, we are steadfast in our mission to deliver superior, reliable products while fostering long-lasting customer relationships. We blend rapid delivery with outstanding product quality and competitive pricing, positioning ourselves as your trusted partner for comprehensive compressed air solutions.
Strategically situated in Xinzheng City, Henan Province, China, our factory offers exceptional convenience to our clients. We provide complimentary transportation from Xinzheng International Airport, a convenient 30 kilometers away, about an hour's drive. We warmly invite you to visit our distinguished facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer with a specialization in screw air compressors, backed by over a decade of profound expertise.
Q2. How do you control quality?
A: 1. We conduct thorough inspections on every raw material to ensure superior quality.
2. Our installation procedures are meticulously orchestrated to uphold excellence.
3. Each machine undergoes a rigorous testing regime of at least 5 continuous hours before dispatch to assure peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (Unit: CFM or m³/Min)
2. Desired working pressure (Unit: PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (V/Hz)
4. Any additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will meticulously craft a bespoke solution tailored to your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors are available in a diverse array of voltages tailored to meet your needs: 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. Furthermore, we are delighted to provide customization options to perfectly align with your specific requirements.
Q6. How long is the delivery time?
A: For orders with standard voltage specifications, expect swift processing completed within a mere 15 working days post-confirmation. For non-standard specifications, please engage our dedicated sales team who will furnish you with precise timelines, meticulously customized to your demands.
Q7. What's the payment term?
A: Our payment terms are designed for effortless transactions: an initial 30% T/T payment is requisite, followed by a further 40% T/T before dispatch, with the concluding 30% T/T settled upon receipt of the B/L copy. We accept currencies in both USD and RMB, delivering convenience and flexibility to our esteemed clientele.
Q8. How about your warranty?
A: We proudly offer a robust one-year warranty covering the entire machine, complemented by an extensive two-year warranty for the screw air compressor. Note that consumable spare parts are excluded, ensuring comprehensive protection and peace of mind.
Q9. What about the maintenance?
A: To ensure peak performance of your compressor, perform the inaugural maintenance after the first 500 hours of operation. Subsequent maintenance should occur every 2000-3000 hours, calibrated to your environment's unique conditions, promoting sustained durability and reliability.
Q10. Can machines be run in high-temperature environment?
A: Certainly, our machines are meticulously designed to endure and excel in high-temperature settings. They operate proficiently within a temperature spectrum of -20°C to 45°C (-4°F to 113°F), guaranteeing robust performance even under strenuous conditions.
Q11. Do you offer OEM service?
A: Yes, we are thrilled to offer our professional expertise in both OEM and ODM services. Supported by our seasoned design team, we invite you to bring your custom orders. We are committed to actualizing your unique visions and concepts.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for longevity, with an exceptional lifespan typically exceeding 10 years, providing steadfast and reliable performance to power your operations.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are devoted to your continuous operation by offering essential spare parts for your machines, ensuring a seamless and uninterrupted experience.
Q14. How about your after-sales service?
A: We offer outstanding after-sales support, which includes detailed online instructions for installation and commissioning. Additionally, our proficient engineers are at your service to provide training and installation assistance, guaranteeing your utter satisfaction.