Unveil the exceptional capabilities of the 200KW 272HP Screw-Compressor, a true masterpiece meticulously engineered by the renowned Sanzhi (Henan) Compressor Co., Ltd., a distinguished leader in China's elite compressor supplier landscape. Step into a world where highly competitive factory pricing meets technological brilliance with our cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. This engineering wonder is outfitted with state-of-the-art Centrifugal Fans, offering unmatched energy efficiency and formidable energy savings. Specifically designed for stationary applications, this compressor stands as the ultimate powerhouse, crafted to conquer even the most demanding industrial environments, setting new standards for both superior performance and unwavering reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the realm of innovative air compression solutions, achieving peak efficiency hinges on the delicate balance between the dynamics of single-stage and multi-stage systems. In an ideal scenario, the energy demands of single-stage operations would perfectly align with those of multi-stage systems. Yet, real-world conditions often necessitate extra energy due to unavoidable factors like transmission power losses, friction from bearings, and cooling effects driven by liquid viscosity. By skillfully minimizing the compression ratio at each stage, multi-stage compression emerges as the ultimate efficiency leader, demanding significantly less energy than its single-stage counterparts. This advancement not only boosts overall system performance but also drastically cuts down on excess energy consumption, setting a new, unprecedented standard in power optimization.
Introducing the revolutionary two-stage screw air compressor, a marvel of modern engineering. This sophisticated appliance boasts a cutting-edge dual rotary screw mechanism; in each stage, an active screw propels a passive screw through a precisely designed external power transfer system. The first stage showcases a low-pressure screw assembly, engineered for peak performance, while the second stage features a high-pressure screw assembly. Central to this process are sealing air films enveloping each screw, orchestrating the compression journey across three critical phases: the seamless intake of air, dynamic pressurization that elevates efficiency to unprecedented levels, and the final exhaust phase, completing the cycle with unmatched precision.
First stage compression: The onset of the two-stage screw air compressor's operation exemplifies a pinnacle of engineering prowess. A highly advanced low-pressure screw assembly spearheads the process, channeling gas into the compression chamber via a precision-designed suction valve. As the rotor spins with remarkable velocity, the gas undergoes initial compression, laying the groundwork for intensified compression in the subsequent phase.
Second stage compression: Upon advancing to the second stage, the gas enters a distinctively engineered, more confined screw space, where pressures and temperatures reach meticulously heightened levels. The process culminates at the opening of the exhaust valve, where the high-pressure gases are allowed to exit the system, thereby completing the sophisticated compression cycle with unparalleled efficiency.
The intricate journey of air compression begins as ambient air gently passes through the air filter, merging with a trace of lubricating oil within the compression chamber. This blend undergoes initial compression to reach intermediate pressure, followed by significant cooling through interaction with oil mist in the cooling channel. The cooled gas then moves to the second-stage rotor, where it undergoes a secondary compression phase, achieving the desired final exhaust pressure. This meticulously orchestrated cycle concludes as the compressed gas is elegantly released through the exhaust valve, marking the completion of a comprehensive and efficient air compression process.
| Sanzhi (Henan) Compressor Co,. Ltd. |
| Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
| Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
| KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
| SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
| 0.8 |
3.00 |
| 1.3 |
2.00 |
| SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
| 0.8 |
4.00 |
| 1.3 |
3.80 |
| 1.6 |
2.20 |
| SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
| 0.8 |
4.20 |
| 1.3 |
3.00 |
| 1.6 |
2.50 |
| SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
| 0.8 |
6.40 |
| 1.3 |
4.00 |
| 1.6 |
3.00 |
| SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
| 0.8 |
7.00 |
| 1.3 |
5.50 |
| 1.6 |
4.00 |
| SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
| 0.8 |
10.00 |
| 1.3 |
6.50 |
| 1.6 |
5.00 |
| SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
| 0.8 |
12.00 |
| 1.3 |
8.60 |
| 1.6 |
5.00 |
| SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
| 0.8 |
16.50 |
| 1.3 |
11.00 |
| 1.6 |
9.00 |
| SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
| 0.8 |
20.00 |
| 1.3 |
14.00 |
| 1.6 |
11.00 |
| SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
| 0.8 |
24.50 |
| 1.3 |
18.00 |
| 1.6 |
14.00 |
| Due to product updates, the above parameters are subject to deviation in kind. |
Immerse yourself in the unparalleled excellence of German engineering with our state-of-the-art centrifugal fan-an epitome of innovation and efficiency. This groundbreaking system harnesses a high-speed rotating impeller to expertly fine-tune air velocity, ensuring precision in axial airflow into the impeller. This significantly boosts motor cooling efficiency, a feat unmatched by conventional air-cooled fans. Our advanced design guarantees swift temperature reductions, thereby facilitating seamless and consistent compressor operation, while also extending the longevity of your compressor, proving to be an invaluable asset.
1) High efficiency of PM motor:Our cutting-edge permanent magnet (PM) motor is meticulously engineered to offer an impressive constant torque range and a broad weak magnetic range. It surpasses standard motors with an extraordinary 20-30% higher efficiency. Even beyond the rated frequency, the PM motor retains its exceptional efficiency, ensuring optimal performance in all operational scenarios.
2) Motor maintenance-free:Crafted with innovation at its core, the permanent magnet motor is designed without internal bearings, eliminating the usual costs associated with motor bearing maintenance and replacement. This groundbreaking design choice leads to a dramatic reduction in overall maintenance expenses.
3) Integrated frequency converter: Equipped with China's leading frequency system, our compressor offers extensive speed regulation with unparalleled precision. The system intelligently adapts to real-time gas demands, ensuring outstanding energy savings and maximizing operational efficiency.
4) No transmission loss: With a direct shaft connection structure, the compressor features an integrated permanent magnet motor, presenting a streamlined and compact design. This innovative setup eliminates the need for couplings and other transmission components, achieving flawless 100% transmission efficiency.
5) Variable frequency start and soft startThe motor's sophisticated design considerably reduces impact on power grid equipment, shielding electrical systems from potential harm and augmenting overall system longevity.
6) Reduced energy consumption: Boasting a frequency conversion range from a remarkable 25% to 100% (compared to the traditional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. It also offers approximately 5% more energy savings than standard variable frequency compressors, providing significant advantages for systems with fluctuating gas consumption.
7) Unique two-stage compression air end:Our brilliantly engineered two-stage compression screw machine design seamlessly integrates both first and second-stage compression rotors within a singular casing. Each rotor is individually gear-driven to ensure optimal linear speed, achieving peak compression efficiency.
8) Internal spray curtain cooling method: Our high-efficiency internal spray curtain cooling method offers superior cooling effects, significantly lowering compressed air temperatures. This results in nearly isothermal compression, reduced pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency.
9) Reduced internal leakage:The two-stage compression system significantly lowers the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends, thereby enhancing volumetric efficiency.
10) Noise reduction:The reduced compression ratio in the two-stage system notably diminishes noise levels, especially during unloading operations, ensuring a quieter and more serene working environment.
11) Easy maintenance and service:Despite its innovative two-stage compression design, our system's other components and structures remain analogous to single-stage compressors, making maintenance straightforward and service user-friendly.
12) Door Panels are Removable:Crafted with noise-dampening metal plates and lined with high-density sound-absorbing material, the unit adheres to international noise standards. Its door panel can be effortlessly opened and detached, providing a 270-degree comprehensive access, greatly facilitating maintenance personnel's entry and enhancing service efficiency.
1. Unbeatable Pricing Advantage
We proudly present our clients with irresistibly competitive ex-factory pricing, providing a decisive market edge. This enables you to consistently outperform competitors and flourish in your respective market segments.
2. Seamless Direct Transactions
Our products are shipped straight from our state-of-the-art manufacturing facility, allowing us to offer highly cost-effective and efficient solutions. These solutions are meticulously custom-tailored to perfectly match your unique specifications and requirements.
3. Extensive OEM & ODM Solutions
Harnessing our robust production capabilities and expert management, we deliver exceptional OEM/ODM services, crafted with precision to align seamlessly with your specific requirements and visionary business goals.
4. Tailored Customization Service
We are committed to fulfilling non-standard export orders by offering bespoke customization options such as voltage, power, and pressure. Connect with us to explore personalized solutions designed to meet your unique demands.
5. Acceptance of Small Orders
We encourage you to commence with a small trial order to personally experience the outstanding quality and performance that our products reliably deliver.
6. Swift Delivery
Experience the rapid delivery of our premium products, ensuring your project timelines are met and your operations proceed smoothly without any disruptions.
7. Complete Authorization
We empower our esteemed distributors by providing them with comprehensive authorization certificates, enabling them to confidently promote our prestigious SANZHI brand products with pride and assertiveness.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd is a beacon of air compression mastery, with a decade of unparalleled excellence. As pioneers in the industry, we proudly offer an extensive range of sophisticated products, including advanced screw air compressors and groundbreaking screw vacuum pumps. Our comprehensive lineup features both standard and low-pressure screw air compressors, alongside cutting-edge permanent magnet frequency conversion models and robust two-stage compression units. We elevate industry standards with specialized screw air compressors for laser cutting, as well as versatile single-tank and double-tank mobile screw options. Our impressive portfolio also encompasses electric and diesel mobile screw air compressors and trailblazing screw vacuum pumps, all engineered with precision and unwavering dependability at their core.
Our manufacturing expertise is fortified by state-of-the-art assembly lines, which are vital for upholding exceptional efficiency. Supported by a team of over 50 passionate and skilled professionals, we continuously enhance our management systems, such as ERP, to significantly reduce lead times and ensure the swift delivery of our top-tier products.
Our factory's dedication to superior management is highlighted by our esteemed ISO9001 quality management system certification. We rigorously adhere to demanding quality standards, employing meticulous control measures. Every machine undergoes comprehensive inspections, including material assessments, production evaluations, and meticulous pre-delivery checks, ensuring only the finest machines are delivered to our valued customers.
Our customer service expertise shines from the outset, offering professional pre-sales consultations to aid clients in choosing the ideal air equipment tailored to their specific needs. Our unparalleled customization capabilities enable us to personalize both appearance and configuration according to individual preferences, while providing OEM services tailored to distinct dealer specifications. Our dedicated sales and service team ensures prompt and effective responses, guaranteeing seamless after-sales support.
At Sanzhi (Henan) Compressor Co., Ltd, our unwavering mission is to deliver superior, dependable products while fostering enduring customer relationships. We combine rapid delivery with exceptional product quality and competitive pricing, establishing ourselves as your trusted partner for comprehensive compressed air solutions.
Strategically situated in Xinzheng City, Henan Province, China, our factory enhances client convenience. We offer complimentary transportation from Xinzheng International Airport, located just 30 kilometers away, roughly an hour's drive. We warmly welcome you to visit our distinguished facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are an experienced manufacturer specializing in screw air compressors, with over ten years of proven expertise in the industry.
Q2. How do you control quality?
A: 1. We conduct thorough inspections on all raw materials to ensure superior quality.
2. Our installation procedures are executed with meticulous care to uphold excellence.
3. Each machine is subjected to a minimum of 5 continuous hours of testing before dispatch to ensure peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution precisely tailored to your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly offer a diverse selection of voltage configurations to cater to the specific needs of different regions. Choose from 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, each tailored to meet your operational demands. Our commitment to delivering customized solutions ensures that every product is tailored to meet your precise requirements, providing unmatched adaptability and efficiency for your business.
Q6. How long is the delivery time?
A: For standard voltage specifications, we excel in processing orders promptly, completing them within an impressive 15 working days after confirmation. For customized orders, our proactive sales team will work closely with you to establish a timeline that aligns seamlessly with your specific needs, ensuring a smooth and punctual delivery.
Q7. What's the payment term?
A: Our payment terms are designed for ease and simplicity. We require a 30% T/T deposit to initiate the process, followed by 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We accept payments in both USD and RMB, providing flexibility and convenience for our valued clients.
Q8. How about your warranty?
A: We proudly offer a comprehensive one-year warranty on the entire machine, along with a two-year warranty for the screw air compressor, excluding consumables. This extensive coverage ensures unparalleled protection and peace of mind, safeguarding your investment with confidence.
Q9. What about the maintenance?
A: To maximize performance and ensure longevity, we recommend initial maintenance after the first 500 hours of use. Subsequently, regular servicing every 2000-3000 hours, tailored to your specific working environment, is advised to maintain durability and reliability, keeping your equipment running at peak performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are designed to excel in high-temperature environments. Operating efficiently within a temperature range of -20°C to 45°C (-4°F to 113°F), they ensure reliable performance even in the toughest conditions.
Q11. Do you offer OEM service?
A: Yes, we proudly offer both OEM and ODM services, backed by our talented design team. We welcome custom orders and are committed to realizing your unique ideas with precision and excellence, ensuring your vision is brought to life.
Q12. How long could your air compressor be used?
A: Our air compressors are built for longevity, typically boasting an exceptional lifespan exceeding 10 years. This provides reliable and sustained performance, supporting your operations with consistency and peace of mind.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are dedicated to providing continued support by offering essential spare parts for your machines. This ensures a seamless and uninterrupted operational experience, enabling you to maintain optimal performance at all times.
Q14. How about your after-sales service?
A: We are committed to delivering exemplary after-sales service. Our comprehensive support includes detailed online guides for installation and commissioning, as well as access to our expert engineers for training and installation assistance. Your satisfaction and success are our top priorities.
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