Unveil the awe-inspiring 200KW 272HP Screw-Compressor, meticulously crafted and proudly provided by Sanzhi (Henan) Compressor Co., Ltd., a premier supplier from China renowned for excellence. We present to you an unparalleled opportunity to acquire our groundbreaking Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor at exceptional factory prices. This powerhouse marvel is engineered with cutting-edge Centrifugal Fans, ensuring unmatched energy savings and extraordinary efficiency. Designed in a stationary type, it stands as the ultimate solution for robust industrial use, offering unrivaled reliability and performance.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal air compression setting, the energy needed for single-stage compression aligns with the cumulative energy required for multiple stages. Yet, in practical applications, operations demand more power due to factors like transmission losses, bearing friction, and cooling effects from liquid viscosity. By skillfully reducing the compression ratio at each stage, multi-stage compression can demand significantly less power than single-stage compression. This approach not only enhances efficiency but also reduces unnecessary energy usage, offering a more sustainable and cost-effective solution.
The cutting-edge two-stage screw air compressor integrates a dual rotary screw system. Each stage consists of an active screw and a passive screw, where the active screw drives the passive screw through an external power transfer mechanism. The first stage features a low-pressure screw assembly, and the second stage is equipped with a high-pressure screw assembly. Sealing air films envelop each screw, facilitating the compression sequence through three distinct phases: suction, pressurization, and exhaust, ensuring a seamless and efficient operation.
First Stage Compression: At the onset of the two-stage screw air compressor operation, a low-pressure screw assembly is deployed. Gas is drawn into the screw compression chamber through the suction valve, where the rotor compresses it as it spins at high speed. This compressed gas is then dispatched to the second stage for further compression, ensuring ongoing operational continuity.
Second Stage Compression: During the second stage, the gas enters a more compact screw space, subjected to heightened pressures and temperatures. The exhaust valve then opens, releasing the high-pressure gases from the system, effectively completing the compression process and ensuring the system's reliability and performance.
Initially, ambient air flows through the air filter, merging with a trace of lubricating oil within the compression chamber. This mixture is compressed to an intermediate pressure and then significantly cooled through contact with oil mist in the cooling channel. The cooled gas enters the second-stage rotor, undergoing secondary compression to attain the final exhaust pressure. This comprehensive cycle concludes as the compressed gas is expelled through the exhaust valve, marking the completion of the full air compression cycle, ensuring peak efficiency and reliability.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Witness the prowess of German engineering with our centrifugal fan. This marvel employs a high-speed rotating impeller that dynamically accelerates and decelerates air, ensuring maximum motor cooling efficiency. By facilitating axial airflow entry, it surpasses traditional air-cooled fans, offering rapid temperature reduction. This ensures flawless, continuous operation of the compressor, thereby extending its lifespan remarkably.
1) Unmatched Efficiency of PM Motor:Our cutting-edge permanent magnet (PM) motor is designed for excellence, featuring an extended constant torque range and an expansive weak magnetic range. It surpasses conventional motors with an outstanding efficiency boost of 20-30%. Even beyond the rated frequency, the PM motor maintains its high efficiency, promising peak performance under any circumstances.
2) Maintenance-Free Motor:Crafted with innovation, the permanent magnet motor eliminates internal bearings, cutting down on the usual costs linked with motor bearing maintenance and replacements. This design advancement drastically reduces overall maintenance expenditures.
3) Advanced Integrated Frequency Converter: Featuring China's foremost frequency system, our compressor provides a broad speed regulation and unmatched precision. The system adapts dynamically to actual gas requirements, unlocking extraordinary energy savings and optimizing operational efficiency to new heights.
4) Zero Transmission Loss: Employing a direct shaft connection with the embedded permanent magnet motor, the compressor showcases a sleek, compact design. This innovative structure eradicates the need for couplings and additional transmission components, achieving flawless 100% transmission efficiency.
5) Variable Frequency Start and Soft Startof the motor significantly mitigates impact on power grid equipment, safeguarding electrical systems from potential damage, thus enhancing the system's overall longevity.
6) Substantially Reduced Energy Consumption: Our system, boasting a frequency conversion range from 25% to 100% (compared to the conventional 50% to 100%), offers over 30% energy savings compared to fixed-speed compressors. Furthermore, it provides approximately 5% additional energy savings over standard variable frequency compressors, delivering even greater benefits for systems with variable gas consumption demands.
7) Distinctive Two-Stage Compression Air End:Showcasing a unique design, the two-stage compression screw machine expertly integrates both first and second-stage compression rotors within a single casing. Each rotor is gear-driven to achieve optimal linear speeds, thereby maximizing compression efficiency to the fullest.
8) High-Efficiency Internal Spray Curtain Cooling: Our internal spray curtain cooling technique, designed for maximum efficacy, dramatically reduces compressed air temperatures. This nearly achieves isothermal compression, minimizes pressure loss across stages, lowers the compression ratio, and significantly boosts overall compression efficiency.
9) Minimization of Internal Leakage:The two-stage compression system significantly reduces the compression ratio for each stage, thus minimizing internal leakage between high and low-pressure ends, and greatly enhancing volumetric efficiency.
10) Superior Noise Reduction:The decreased compression ratio in the two-stage system notably reduces noise levels, particularly during unloading operations, ensuring a quieter and more tranquil working environment.
11) Simplified Maintenance and Service:Despite its advanced two-stage compression design, our system maintains a fundamental similarity to single-stage compressors in terms of other components and structures, ensuring straightforward maintenance and user-friendly service.
12) Removable Door Panels for Easy Access:Crafted with noise-dampening metal plates and lined with high-density sound-absorbing material, the unit's casing meets international noise standards. The detachable door panel offers 270-degree comprehensive access, facilitating maintenance personnel's entry into the unit, thus enhancing service efficiency.
1. Competitive Pricing Advantage
We offer customers incredibly attractive ex-factory prices, ensuring they maintain a strong competitive edge in the market.
2. Direct Transactions
Our products are directly supplied from our factory, enabling us to deliver highly cost-effective solutions.
3. Comprehensive OEM & ODM Services
With our robust production and management capabilities, we offer exceptional OEM/ODM services that are finely tuned to meet your specific requirements.
4. Personalized Customization Service
We welcome non-standard export orders and offer customizations in voltage, power, pressure, etc. Contact us to discuss your unique needs.
5. Small Order Acceptance
Feel free to place a small trial order to experience firsthand the outstanding quality of our products.
6. Rapid Delivery
Enjoy the benefit of timely delivery of our superior quality products, ensuring your schedules are never disrupted.
7. Full Authorization
For our esteemed distributors, we provide comprehensive authorization certificates, empowering you to confidently market our SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd. is a beacon of excellence and innovation in the air compression industry, with over ten years of unrivaled expertise. As a premier manufacturer, we craft a comprehensive selection of revolutionary products, ranging from screw air compressors to screw vacuum pumps. Our expansive product lineup includes both standard and low-pressure screw air compressors, innovative permanent magnet frequency conversion models, and powerful two-stage compression units. Furthermore, we produce specially tailored screw air compressors for laser cutting applications, alongside adaptable single-tank and double-tank mobile screw air compressors. Our product offerings are complemented by both electric and diesel mobile screw air compressors, as well as cutting-edge screw vacuum pumps, each embodying the utmost precision and reliability.
In our sophisticated production processes, modern assembly lines are at the heart of our remarkable efficiency. With the support of our dedicated team of over 50 skilled professionals, we continuously refine our management systems, such as ERP, to minimize lead times and ensure the swift delivery of our superior products.
At the core of our success is our meticulous management, with our factory proudly holding the prestigious ISO9001 quality management system certification. We uphold the highest quality standards by implementing rigorous control measures. Each machine undergoes thorough inspections, including material checks, production assessments, and comprehensive pre-delivery evaluations, ensuring that only the finest quality machines are delivered to our valued customers.
In the domain of customer service, our expertise shines brightly in pre-sales consultation, where we provide expert guidance to help clients select the ideal air equipment tailored to their specific needs. We excel in customization, adjusting both appearance and configuration to match individual preferences, and offer OEM services to meet the distinct requirements of dealers. Our diligent sales and service team is committed to providing prompt and efficient responses, guaranteeing seamless and comprehensive after-sales support.
At Sanzhi (Henan) Compressor Co., Ltd., we are steadfast in our dedication to delivering superior, consistent products while fostering lasting partnerships with our customers. We blend quick delivery with exceptional product quality and competitive pricing, positioning ourselves as your trusted partner for comprehensive compressed air solutions.
Our factory's prime location in Xinzheng City, Henan Province, China, enhances convenience for our clients. We offer complimentary transportation from Xinzheng International Airport, a mere 30 kilometers away, approximately an hour's drive. We warmly invite you to visit our esteemed facility and experience our hospitality firsthand.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a distinguished manufacturer, specializing in screw air compressors with over a decade of experience and expertise.
Q2. How do you control quality?
A: 1. We conduct stringent inspections on all raw materials to ensure superior quality.
2. Our installation procedures are meticulously managed to uphold excellence.
3. Each machine undergoes a rigorous minimum of 5 continuous hours of testing prior to dispatch to guarantee optimal performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (Unit: CFM or m³/Min)
2. Desired working pressure (Unit: PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will design a bespoke solution perfectly tailored to your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors are available in an impressive array of voltage options including 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. Moreover, we excel in offering tailored customization services to precisely align with your specific requirements, ensuring perfect compatibility and performance.
Q6. How long is the delivery time?
A: For orders with standard voltage specifications, we guarantee swift processing within 15 working days post-confirmation, showcasing our commitment to efficiency. For non-standard specifications, our dedicated sales team is eager to collaborate with you to provide precise timelines that perfectly match your unique needs.
Q7. What's the payment term?
A: Our payment terms are strategically designed to facilitate seamless transactions: an initial 30% T/T prepayment is required, followed by an additional 40% T/T before shipment, with the final 30% T/T payable upon receipt of the B/L copy. We offer the convenience of payments in both USD and RMB, adding flexibility for our esteemed clients.
Q8. How about your warranty?
A: We proudly offer a comprehensive one-year warranty that covers the entire machine, complemented by an exclusive two-year warranty focused on the screw air compressor, excluding consumable spare parts, ensuring you benefit from exceptional protection and peace of mind.
Q9. What about the maintenance?
A: To maintain peak performance, we recommend initial maintenance after the first 500 hours of operation. Subsequent maintenance should be performed every 2000-3000 hours, tailored to your specific working environment conditions, guaranteeing extended longevity and reliable functionality.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are expertly engineered to excel in high-temperature settings, with the capability to operate flawlessly within a temperature range of -20°C to 45°C (-4°F to 113°F). This ensures they deliver consistent, robust performance even under demanding conditions.
Q11. Do you offer OEM service?
A: Yes, we are delighted to offer our professional expertise by providing both OEM and ODM services, supported by our experienced design team. We warmly invite custom orders and are committed to actualizing your distinct ideas and specifications with dedication and precision.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for longevity, typically boasting an outstanding lifespan exceeding 10 years, ensuring consistent and dependable performance to meet your operational needs over the long term.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are dedicated to ensuring your operations remain uninterrupted by offering the necessary spare parts for your machines, underscoring our commitment to reliable support and service.
Q14. How about your after-sales service?
A: Our after-sales service is exceptional, providing comprehensive online instructions for installation and commissioning. Additionally, our proficient engineers are ready to deliver training and installation assistance, ensuring your seamless integration and ultimate satisfaction.