Discover the exceptional prowess of the Sanzhi 200KW Two-Stage Screw Air Compressor, a masterfully crafted and sophisticated innovation brought to you by the esteemed Sanzhi (Henan) Compressor Co., Ltd., a frontrunner in China's compressor manufacturing sector. Step into a world of unparalleled value with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously designed to offer stellar performance at incredibly competitive factory pricing. This engineering masterpiece is equipped with cutting-edge Centrifugal Fans, ensuring unmatched energy efficiency and significant energy savings. Specifically tailored for stationary applications, it stands as a formidable powerhouse, meticulously engineered to thrive in the most demanding industrial environments, setting new standards in both performance and reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the innovative sphere of air compression, the pursuit of ultimate efficiency unfolds as a fascinating interplay between single-stage and multi-stage compression systems. While theoretically, the energy requirements for single-stage operations might equate to their multi-stage counterparts, in reality, additional energy is imperative due to inherent factors such as transmission power losses, bearing friction, and the cooling effects driven by liquid viscosity. Through expertly reducing the compression ratio at each stage, multi-stage compression stands as the pinnacle of efficiency, demanding notably less power than single-stage systems. This not only enhances the system's overall performance but also drastically cuts down on superfluous energy use, establishing a revolutionary standard in power optimization.
Introducing the groundbreaking two-stage screw air compressor, an epitome of modern engineering excellence. This sophisticated device features a pioneering dual rotary screw mechanism; each stage showcases an active screw driving a passive screw through a precisely engineered external power transfer system. The initial stage is equipped with a low-pressure screw assembly, perfectly calibrated for optimal performance, while the second stage is constructed with a high-pressure screw assembly. Central to this operation are sealing air films encircling each screw, guiding the compression process through three crucial phases: the seamless intake of air, dynamic pressurization that elevates efficiency to new heights, and the final exhaust phase, completing the cycle with unmatched accuracy.
First stage compression: Initiating the operation of the two-stage screw air compressor is a testament to engineering mastery. An advanced low-pressure screw assembly takes charge, channeling gas into the compression chamber via an intricately designed suction valve. As the rotor rotates at a remarkable speed, the gas undergoes its initial compression, setting the stage for intensified compression in the next phase.
Second stage compression: Transitioning into the second stage, the gas enters a meticulously crafted, more confined screw space, where pressures and temperatures are precisely elevated to unparalleled levels. The operation reaches a pivotal moment at the opening of the exhaust valve, permitting the high-pressure gases to exit the system, thus completing the sophisticated compression cycle with exceptional efficiency.
The elegant journey of air compression commences with ambient air smoothly passing through the air filter, merging with a hint of lubricating oil within the compression chamber. This mixture undergoes initial compression to intermediate pressure, followed by significant cooling through interaction with an oil mist in the cooling channel. The cooled gas then progresses to the second-stage rotor, where it undergoes a secondary compression phase, reaching the desired final exhaust pressure. This meticulously coordinated cycle concludes as the compressed gas is gracefully discharged through the exhaust valve, marking the completion of a comprehensive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Immerse yourself in the pinnacle of German engineering excellence with our avant-garde centrifugal fan-an epitome of groundbreaking innovation and unmatched efficiency. This revolutionary system, adorned with a high-speed rotating impeller, expertly calibrates air velocity, ensuring precise axial airflow into the impeller. Experience superior motor cooling efficiency that soars above the capabilities of conventional air-cooled fans. Our advanced design facilitates rapid temperature reduction, ensuring seamless compressor operation and extending your compressor's lifespan. A true asset for any enterprise, it promises unparalleled reliability and durability.
1) Unparalleled Efficiency of PM Motor:Our state-of-the-art permanent magnet (PM) motor is meticulously crafted to deliver an impressive constant torque range and an expansive weak magnetic range. Surpassing standard motors, it boasts an extraordinary 20-30% higher efficiency. Even beyond the rated frequency, the PM motor maintains its exceptional efficiency, ensuring optimal performance across all operational scenarios, thereby maximizing your productivity.
2) Maintenance-Free Motor:Innovative at its core, the permanent magnet motor is ingeniously designed without internal bearings, eliminating the usual costs associated with motor bearing maintenance and replacement. This groundbreaking design leads to a substantial reduction in overall maintenance expenses, enhancing operational efficiency while cutting costs.
3) Integrated Frequency Converter: Equipped with China's leading frequency system, our compressor boasts extensive speed regulation with unparalleled precision. The system instinctively adapts to real-time gas demands, ensuring remarkable energy savings and maximizing operational efficiency, providing you a true competitive edge in the market.
4) Flawless Transmission Efficiency: Featuring a direct shaft connection structure, the compressor is integrated with a permanent magnet motor, offering a streamlined and compact design. This innovative setup eliminates the need for couplings and other transmission components, ensuring flawless 100% transmission efficiency, setting a new standard in performance.
5) Variable Frequency and Soft Start:The sophisticated design of the motor substantially reduces impact on power grid equipment, safeguarding electrical systems from potential harm. This enhancement extends the overall system longevity, ensuring reliable, durable, and consistent performance.
6) Outstanding Energy Savings: With a frequency conversion range from an impressive 25% to 100% (compared to the traditional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. Additionally, it offers approximately 5% more energy savings than standard variable frequency compressors, providing significant cost advantages for systems with fluctuating gas consumption.
7) Innovative Two-Stage Compression Air End:Our masterfully engineered two-stage compression screw machine design seamlessly integrates both first and second-stage compression rotors within a singular casing. Each rotor is individually gear-driven to ensure optimal linear speed, achieving peak compression efficiency and reliability, which is essential for industrial excellence.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method offers superior cooling effects, significantly lowering compressed air temperatures. This results in nearly isothermal compression, reduced pressure loss between stages, and enhanced overall compression efficiency, optimizing operational performance to its peak.
9) Minimized Internal Leakage:The innovative two-stage compression system significantly lowers the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This enhancement elevates volumetric efficiency, ensuring superior performance and reliability.
10) Superior Noise Reduction:The reduced compression ratio in the two-stage system notably diminishes noise levels, especially during unloading operations, ensuring a quieter and more serene working environment, ideal for any setting.
11) Effortless Maintenance and Service:Despite its revolutionary two-stage compression design, our system's other components and structures remain analogous to single-stage compressors. This design ensures maintenance is straightforward and service is user-friendly, making operations easy and efficient.
12) Removable Door Panels for Optimal Access:Constructed with noise-reducing metal plates and lined with high-density sound-absorbing material, the unit meets international noise standards. The door panels can be effortlessly opened and detached, offering a comprehensive 270-degree access that significantly facilitates maintenance personnel's tasks and boosts service efficiency.
1. Unrivaled Pricing Advantage
We offer our clients an unparalleled pricing advantage with our exceptionally competitive ex-factory rates. This irresistible feature provides our partners with a significant market edge, enabling them to consistently outshine their competitors and solidify a leadership position in their respective sectors.
2. Effortless Direct Transactions
Our products are dispatched directly from our cutting-edge manufacturing facility, a process that not only streamlines efficiency but also ensures cost-effectiveness. Each solution is meticulously crafted to perfectly align with your unique needs and precise specifications.
3. Comprehensive OEM & ODM Solutions
With our extensive manufacturing prowess and expert managerial oversight, we deliver exceptional OEM/ODM services. These services are strategically crafted to align seamlessly with your precise requirements and ambitious business objectives.
4. Personalized Customization Service
Our commitment to addressing non-standard export orders allows us to offer diverse customization options, including voltage, power, and pressure. Engage with us to discover bespoke solutions uniquely crafted to fulfill your specific needs.
5. Support for Small Orders
We encourage you to initiate with a small trial order to directly experience the outstanding quality and superior performance that our products consistently offer.
6. Expedited Delivery
Benefit from the rapid delivery of our top-tier products, ensuring your project timelines are respected and your operations continue smoothly and uninterrupted, maximizing productivity.
7. Full Authorization
We provide our esteemed distributors with full authorization certificates, empowering them to confidently and proudly represent our prestigious SANZHI brand products in the market.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd stands as a beacon of excellence in the realm of air compression technology, proudly exhibiting over a decade of unparalleled expertise. Leading with a diverse range of innovative products, we present cutting-edge screw air compressors and pioneering screw vacuum pumps. Our extensive lineup boasts standard and low-pressure screw air compressors, alongside the latest permanent magnet frequency conversion models and robust two-stage compression units. Setting new benchmarks in the industry, our screw air compressors are meticulously engineered for precision laser cutting. We also provide versatile single-tank and double-tank mobile screw options. Our collection is further enriched with both electric and diesel mobile screw air compressors, accompanied by revolutionary screw vacuum pumps, all crafted with precision and reliability at their core.
Our manufacturing prowess is bolstered by state-of-the-art assembly lines, crucial in maintaining our exceptional efficiency. Driven by a dedicated team of over 50 highly skilled professionals, we continuously refine our management systems, leveraging advanced ERP solutions to substantially reduce lead times and ensure the rapid delivery of our superior products.
The factory's unwavering commitment to outstanding management is underscored by our prestigious ISO9001 quality management system certification. We rigorously comply with stringent quality standards, instituting exhaustive control protocols. Every machine undergoes a thorough series of inspections, from material evaluations to production oversight and detailed pre-delivery assessments, ensuring only the finest machines reach our valued customers.
Our customer service prowess is evident from the very first interaction. We offer expert pre-sales consultations to assist clients in selecting the ideal air equipment tailored to their specific needs. Our unmatched customization capabilities allow us to modify both the appearance and configuration to suit individual preferences, also offering OEM services for unique dealer specifications. Our devoted sales and service team guarantees prompt and effective responses, ensuring a seamless after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd, we are dedicated to delivering top-tier, reliable products while fostering lasting customer relationships. We combine swift delivery with exceptional product quality and competitive pricing, establishing ourselves as your trusted partner for comprehensive compressed air solutions.
Strategically located in Xinzheng City, Henan Province, China, our factory enhances client convenience with complimentary transportation from Xinzheng International Airport, situated just 30 kilometers away, approximately an hour's drive. We warmly invite you to visit our distinguished facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer specializing in screw air compressors, with over a decade of verified industry experience.
Q2. How do you control quality?
A: 1. We perform rigorous inspections on all raw materials, ensuring superior quality from the start.
2. Our installation procedures are conducted meticulously to uphold excellence.
3. Each machine is subjected to a minimum of 5 continuous hours of testing before dispatch, ensuring peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution tailored precisely to meet your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly unveil a versatile and dynamic array of voltage options, thoughtfully crafted to cater to diverse regional demands. With meticulous configurations like 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we ensure seamless integration into your operations. Our unwavering commitment to providing tailored solutions shines through our exclusive customization services, ensuring each product aligns perfectly with your unique operational requirements, offering unmatched adaptability and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have perfected the art of swift and efficient order processing, achieving completion within an impressive 15 working days post-confirmation. For orders with specific requirements, our proactive and dedicated sales team will work closely with you to develop a precise and harmonious timeline, ensuring a smooth and timely delivery experience that aligns perfectly with your needs.
Q7. What's the payment term?
A: Our payment terms are crafted for ease and simplicity. We request an initial 30% T/T payment upfront to initiate the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We cater to both USD and RMB currencies, ensuring flexibility and convenience for our esteemed clients, making transactions seamless and straightforward.
Q8. How about your warranty?
A: We proudly offer an all-encompassing one-year warranty on the complete machine, paired with an extended two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection and assurance, safeguarding your investment with peace of mind and confidence.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure longevity, we recommend the initial maintenance after the first 500 hours of use. Following this, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This ensures durability and reliability, keeping your equipment in top-notch condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are meticulously engineered to excel in high-temperature environments. They operate flawlessly across a temperature spectrum of -20°C to 45°C (-4°F to 113°F), guaranteeing reliable functionality and performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are delighted to offer both OEM and ODM services, backed by our highly skilled and innovative design team. We warmly welcome custom orders and are committed to transforming your unique concepts into reality, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for exceptional longevity, typically providing an extraordinary lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering steadfast support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, enabling you to maintain optimal performance and ensure continuous productivity.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, coupled with access to our expert engineers, who are readily available for training and installation assistance. Your satisfaction and success remain our utmost priorities, ensuring a rewarding and fulfilling experience.