Prepare to be captivated by the formidable prowess of the Sanzhi 200KW Two-Stage Screw Air Compressor. This masterpiece, crafted by the illustrious Sanzhi (Henan) Compressor Co., Ltd., stands as a testament to excellence within China's eminent compressor manufacturing sector. Unlock a world of unparalleled value with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, purpose-built to deliver exceptional performance at incredibly competitive factory rates. Witness an extraordinary blend of innovation and ingenuity, this remarkable piece of engineering is further enhanced by cutting-edge Centrifugal Fans, ensuring not only superior energy efficiency but also significant energy savings. Designed specifically for stationary applications, it emerges as a formidable powerhouse, meticulously engineered to thrive in the most demanding industrial environments, setting new standards in both performance and reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the cutting-edge realm of air compression technology, achieving unparalleled efficiency is an exhilarating dance between single-stage and multi-stage compression systems. Theoretically, energy requirements for single-stage operations are designed to resemble those of multi-stage systems. However, practical implementation reveals that additional energy expenditure arises due to factors like transmission power losses, friction from bearings, and the cooling effects induced by liquid viscosity. By artfully minimizing the compression ratio at each stage, multi-stage compression systems exhibit superior efficiency, demanding significantly less power than single-stage counterparts. This innovative approach not only elevates overall system performance but also drastically reduces unwarranted energy consumption, establishing a pioneering benchmark in power optimization and efficiency.
Introducing the groundbreaking two-stage screw air compressor, an epitome of modern engineering brilliance. This marvel of machinery features an intricate dual rotary screw mechanism, with each stage boasting an active screw driving a passive screw through a finely-tuned external power transfer system. The first stage is equipped with a meticulously engineered low-pressure screw assembly, expertly calibrated for optimal performance, while the second stage is designed with a high-pressure screw assembly. Central to this process are sealing air films that envelop each screw, guiding the compression journey through three crucial phases: seamless air intake, dynamic pressurization that elevates efficiency to unprecedented heights, and the final exhaust phase that completes the cycle with unparalleled precision and finesse.
First stage compression: The operation of the two-stage screw air compressor is initiated with engineering precision. An advanced low-pressure screw assembly takes the lead, skillfully channeling gas into the compression chamber through a precisely crafted suction valve. As the rotor spins with impressive velocity, the gas undergoes its initial compression phase, paving the way for intensified compression in the subsequent second stage, ensuring maximum efficiency and performance.
Second stage compression: As the process advances to the second stage, the gas enters a uniquely designed, more confined screw space, where pressures and temperatures are meticulously elevated to extraordinarily high levels. The operation reaches a pivotal moment as the exhaust valve opens, allowing the high-pressure gases to exit the system, thus completing the sophisticated compression cycle with unmatched efficiency and precision.
The refined journey of air compression commences with ambient air gracefully flowing through the meticulously designed air filter, merging seamlessly with a touch of lubricating oil within the compression chamber. This harmonious blend undergoes initial compression to intermediate pressure, followed by significant cooling through interaction with oil mist in the cooling channel. The cooled gas then progresses to the second-stage rotor, where it experiences a secondary compression phase, achieving the desired final exhaust pressure. This meticulously orchestrated cycle culminates as the compressed gas is elegantly released through the exhaust valve, marking the completion of a comprehensive, efficient, and sophisticated air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Immerse yourself in the pinnacle of German engineering mastery with our cutting-edge centrifugal fan, a true marvel that epitomizes groundbreaking innovation and unrivaled efficiency. This revolutionary system boasts a high-speed rotating impeller that meticulously calibrates air velocity, ensuring precise axial airflow into the impeller. This innovation dramatically enhances motor cooling efficiency, achieving feats beyond the reach of traditional air-cooled fans. Our advanced design guarantees rapid temperature reduction, ensuring seamless and consistent compressor operation while extending its lifespan. An invaluable asset for any enterprise, it promises unmatched reliability and durability, offering substantial long-term benefits.
1) Unparalleled Efficiency of PM Motor:Our state-of-the-art permanent magnet (PM) motor is meticulously engineered to deliver an outstanding constant torque range and an expansive weak magnetic range. This motor surpasses conventional motors with a remarkable 20-30% higher efficiency. Even beyond the rated frequency, the PM motor maintains its exceptional efficiency, ensuring peak performance across all operational scenarios, thus maximizing productivity and reducing energy costs.
2) Maintenance-Free Motor:Innovative at its core, the permanent magnet motor is ingeniously crafted without internal bearings, eliminating the usual costs associated with motor bearing maintenance and replacement. This groundbreaking design choice significantly reduces overall maintenance expenses, enhancing operational efficiency and freeing resources for other critical business areas.
3) Integrated Frequency Converter: Equipped with China's premier frequency system, our compressor offers extensive speed regulation with exceptional precision. The system instinctively adapts to real-time gas demands, ensuring remarkable energy savings and maximizing operational efficiency, providing a true competitive edge that translates to greater profitability.
4) Flawless Transmission Efficiency: Featuring a direct shaft connection structure, the compressor is equipped with an integrated permanent magnet motor, offering a streamlined and compact design. This innovative setup eliminates the need for couplings and other transmission components, ensuring flawless 100% transmission efficiency, setting a new benchmark in performance and reliability.
5) Variable Frequency and Soft Start:The sophisticated design of the motor significantly reduces impact on power grid equipment, safeguarding electrical systems from potential damage. This enhancement extends the overall system's longevity, ensuring reliable and durable performance, which is crucial for continuous industrial operations.
6) Outstanding Energy Savings: With a frequency conversion range from a superb 25% to 100% (compared to the conventional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. It also offers approximately 5% more energy savings than standard variable frequency compressors, providing substantial cost advantages for systems with fluctuating gas consumption, making it a smart investment for cost-conscious businesses.
7) Innovative Two-Stage Compression Air End:Our expertly engineered two-stage compression screw machine design seamlessly integrates both first and second-stage compression rotors within a singular casing. Each rotor is individually gear-driven to ensure optimal linear speed, achieving peak compression efficiency and reliability, ensuring your operations run smoothly and effectively.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method offers superior cooling effects, significantly reducing compressed air temperatures. This results in nearly isothermal compression, minimized pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency, optimizing operational performance and reducing energy wastage.
9) Minimized Internal Leakage:The innovative two-stage compression system significantly lowers the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This enhancement elevates volumetric efficiency, ensuring superior performance and reliability, which is essential for maintaining consistent output.
10) Superior Noise Reduction:The reduced compression ratio in the two-stage system notably diminishes noise levels, especially during unloading operations, ensuring a quieter and more serene working environment, ideal for any setting where noise reduction is a priority.
11) Effortless Maintenance and Service:Despite its revolutionary two-stage compression design, our system's other components and structures remain similar to single-stage compressors. This thoughtful design ensures maintenance remains straightforward and service user-friendly, guaranteeing ease of operations and reducing downtime.
12) Removable Door Panels for Optimal Access:Engineered with superior noise-dampening metal plates and meticulously lined with top-tier high-density sound-absorbing materials, this sophisticated unit is designed to comply with stringent international noise standards. The innovative door panel opens with ease and can be entirely removed, offering an impressive 270-degree extensive access. This thoughtful design dramatically simplifies the tasks of maintenance personnel, enhancing their ability to perform routine checks and repairs with unparalleled efficiency while ensuring uninterrupted and seamless operational flow.
1. Unmatched Pricing Superiority
We offer our cherished clients ex-factory pricing that is simply unbeatable. This compelling pricing advantage empowers our partners to consistently outshine their competitors, allowing them to solidify their leadership position in their respective market areas.
2. Seamless Direct Transactions
Our products are shipped directly from our state-of-the-art manufacturing facility. This allows us to provide solutions that are not only extraordinarily cost-effective but also highly efficient. Each solution is meticulously designed to perfectly match your unique requirements and precise specifications.
3. Extensive OEM & ODM Services
With our expansive production capabilities and expert management, we offer outstanding OEM/ODM services. These services are carefully crafted to meet your exact needs and align with your ambitious business goals.
4. Tailored Customization Service
Dedicated to fulfilling non-standard export requests, we provide customization options for parameters such as voltage, power, and pressure. Partner with us to explore personalized solutions designed to fulfill your specific needs.
5. Flexibility for Small Orders
We invite you to start your journey with us through a small trial order, allowing you to experience firsthand the exceptional quality and performance our products consistently offer.
6. Swift Delivery
Take advantage of the expedited delivery of our premium-quality products, ensuring your timelines are met and your operations run smoothly and without disruption, enhancing overall efficiency.
7. Complete Authorization
We equip our valued distributors with full authorization certificates, empowering them to confidently and proudly promote our esteemed SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd stands as a beacon of innovation and excellence within the air compression technology sector. With over a decade of unmatched expertise, we are at the forefront of the industry, offering a diverse and cutting-edge portfolio of screw air compressors and pioneering screw vacuum pumps. Our extensive product lineup includes standard and low-pressure screw air compressors, the latest in permanent magnet frequency conversion models, and robust two-stage compression units, all precisely engineered to set industry standards, especially for laser cutting applications. We also offer versatile single-tank and double-tank mobile screw options, along with both electric and diesel-powered mobile screw air compressors. Our groundbreaking screw vacuum pumps are crafted with the utmost precision and reliability, embodying the core values of innovation and quality.
Our advanced manufacturing capabilities are powered by state-of-the-art assembly lines, ensuring remarkable efficiency and precision in production. Supported by a dedicated team of over 50 seasoned professionals, we continually refine our management practices, utilizing advanced ERP solutions to significantly reduce lead times. This commitment ensures the rapid delivery of our high-quality products, perfectly tailored to meet the evolving needs of our valued customers.
Our dedication to exemplary management practices is exemplified by our prestigious ISO9001 quality management system certification. We adhere to stringent quality standards, implementing exhaustive control protocols. Each machine undergoes a comprehensive series of inspections, including meticulous material evaluations, thorough production oversight, and detailed pre-delivery assessments, guaranteeing that only the finest machines are delivered to our esteemed clientele.
Our excellence in customer service begins with the first interaction. We offer expert pre-sales consultations to assist clients in selecting the perfect air equipment tailored to their specific needs. Our unparalleled customization capabilities allow us to modify appearance and configuration based on individual preferences, and we also offer OEM services for unique dealer specifications. Our dedicated sales and service team ensures prompt and effective responses, providing a seamless and satisfying after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd, we are unwavering in our commitment to delivering top-tier, reliable products while cultivating enduring customer relationships. By seamlessly combining swift delivery, exceptional product quality, and competitive pricing, we establish ourselves as your trusted partner for comprehensive compressed air solutions.
Strategically located in Xinzheng City, Henan Province, China, our factory enhances convenience for our customers. Complimentary transportation is provided from Xinzheng International Airport, which is a mere 30 kilometers, or approximately an hour's drive, away. We warmly invite you to visit our distinguished facility to experience our commitment to quality firsthand.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer, specializing in screw air compressors with over a decade of verified industry expertise under our belt.
Q2. How do you control quality?
A: 1. We perform rigorous inspections on all raw materials to ensure superior quality is maintained from the very beginning.
2. Our installation procedures are meticulously conducted to uphold excellence throughout the production process.
3. Each machine undergoes a rigorous minimum of 5 continuous hours of testing prior to dispatch, ensuring optimal performance and reliability.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution that is precisely tailored to meet your unique requirements!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly present a diverse and versatile array of voltage options meticulously crafted to cater to varied regional needs. Our configurations, such as 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, integrate seamlessly into your operations. Our commitment to bespoke solutions is evident in our exclusive customization services, perfectly aligning each product with your unique operational requirements. With Sanzhi, you experience unmatched adaptability and efficiency tailored precisely for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, our streamlined order processing ensures completion in an impressive 15 working days post-confirmation. For orders with specific requirements, our proactive sales team collaborates to create a precise delivery timeline. This approach ensures a smooth, timely experience that perfectly aligns with your unique needs, providing you with exceptional service.
Q7. What's the payment term?
A: Our payment terms are crafted for your convenience. Initiate with a 30% T/T payment, followed by 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We accept both USD and RMB, offering flexibility and simplicity for our esteemed clients. Transactions with us are always effortless and straightforward.
Q8. How about your warranty?
A: We are proud to offer a comprehensive one-year warranty on the entire machine, coupled with a two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection, giving you confidence and peace of mind, securing your investment for the long term.
Q9. What about the maintenance?
A: To maintain optimal performance and longevity, the first maintenance is recommended after 500 hours of use. Thereafter, regular servicing every 2000-3000 hours is advised, tailored to your specific environment. This proactive approach guarantees durability, keeping your equipment in peak condition, ready to meet your operational demands consistently.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are engineered to perform exceptionally even in high-temperature settings. They operate flawlessly within a temperature range of -20°C to 45°C (-4°F to 113°F), assuring reliable performance under the most challenging conditions, ensuring your operations continue smoothly.
Q11. Do you offer OEM service?
A: Indeed, we are thrilled to offer OEM and ODM services, backed by our skilled and innovative design team. We welcome custom orders and are committed to bringing your unique concepts to life, ensuring your vision is realized with precision, professionalism, and unparalleled expertise.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously crafted for exceptional longevity, typically boasting an extraordinary lifespan exceeding 10 years. This ensures reliable, enduring performance, consistently supporting your operations with confidence and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering unwavering support by providing all essential spare parts for your machines. This guarantees a seamless, uninterrupted operational experience, empowering you to maintain optimal performance and continuous productivity with ease.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our offerings include comprehensive online guides for installation and commissioning, along with access to our expert engineers who are available for training and installation assistance. Your satisfaction is our top priority, ensuring a rewarding and fulfilling experience.