30% Energy Saving Low Noise Industrial VSD Double Screw Type Air Compressors Factory Price Good Quality Two Stage Compression Screw-Compressor
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal scenario, the power required for single-stage pressure transmission equals the combined power needed for multi-stage compression. However, real-world conditions introduce various inefficiencies, such as coupling transmission power loss, the friction coefficient of bearings, and liquid viscosity effects. These factors escalate the actual working power. By minimizing the compression ratio at each stage, the total power required for multi-stage compression is reduced, resulting in greater efficiency compared to single-stage compression.
The two-stage screw air compressor operates with a two-stage rotary screw mechanism. Each stage comprises an active screw and a passive screw, with the active screw driving the passive one via an external power transmission device. The first stage employs a low-pressure rate screw group, while the second stage utilizes a high-pressure rate screw group. Surrounding each screw is a sealing air film. As the screws rotate, gas undergoes three processes: suction, pressurization, and exhaust, achieving effective compression.
First Stage Compression: During the initial stage, a low-pressure rate screw group compresses the gas, which enters the screw compression chamber through a suction valve. Rapid screw rotor rotation squeezes the gas, gradually transferring it to the second stage.
Second Stage Compression: In this stage, the gas is compressed further in a tighter screw space, subjected to higher temperatures and pressures. The exhaust valve then opens, allowing the removal of high-pressure gases from the system.
Natural air is drawn into the first stage compression through an air filter, where it mixes with lubricating oil in the compression chamber. The mixed gas is then compressed to interstage pressure. This compressed gas passes through a cooling channel where it interacts with oil mist, significantly reducing its temperature. Subsequently, the cooled compressed gas enters the second-stage rotor for further compression to the final exhaust pressure. The entire compression process completes as the gas exits through the exhaust valve.
| Sanzhi (Henan) Compressor Co,. Ltd. |
| Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
| Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
| KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
| SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
| 0.8 |
3.00 |
| 1.3 |
2.00 |
| SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
| 0.8 |
4.00 |
| 1.3 |
3.80 |
| 1.6 |
2.20 |
| SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
| 0.8 |
4.20 |
| 1.3 |
3.00 |
| 1.6 |
2.50 |
| SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
| 0.8 |
6.40 |
| 1.3 |
4.00 |
| 1.6 |
3.00 |
| SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
| 0.8 |
7.00 |
| 1.3 |
5.50 |
| 1.6 |
4.00 |
| SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
| 0.8 |
10.00 |
| 1.3 |
6.50 |
| 1.6 |
5.00 |
| SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
| 0.8 |
12.00 |
| 1.3 |
8.60 |
| 1.6 |
5.00 |
| SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
| 0.8 |
16.50 |
| 1.3 |
11.00 |
| 1.6 |
9.00 |
| SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
| 0.8 |
20.00 |
| 1.3 |
14.00 |
| 1.6 |
11.00 |
| SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
| 0.8 |
24.50 |
| 1.3 |
18.00 |
| 1.6 |
14.00 |
| Due to product updates, the above parameters are subject to deviation in kind. |
1) High efficiency of PM motor:Experience unparalleled efficiency with our permanent magnet motor, boasting a constant torque range and an expansive weak magnetic range. This motor showcases a remarkable 20-30% efficiency boost over conventional motors. Impressively, the efficiency remains nearly constant even when operating away from the rated frequency, ensuring top-tier performance at all times.
2) Motor maintenance-free:Say goodbye to costly bearing maintenance and replacements with our bearing-free permanent magnet motor, designed to eliminate these concerns entirely.
3) Integrated frequency converter: Equipped with China's premier frequency system, our compressor provides a broad speed regulation range and high precision. Tailored to the actual gas demand, this frequency modulation operation ensures outstanding energy-saving performance.
4) No transmission loss: Our innovative embedded integrated shaft directly connects the permanent magnet motor and compressor, resulting in a compact structure devoid of couplings or transmission parts, thus ensuring 100% transmission efficiency.
5) Variable frequency start and soft startOur motor's variable frequency start and soft start features significantly mitigate impacts on power grid equipment, preventing any damage to electrical systems.
6) Reduce energy consumption: Our frequency conversion ranges from 25% to 100%, surpassing the typical 50% to 100% range. This results in over 30% energy savings compared to fixed-speed compressors, and about 5% compared to standard variable frequency compressors. The more substantial the fluctuation in system gas consumption, the more pronounced the energy-saving benefits.
7) Two-stage compression unique air end:Our two-stage compression screw machine features a unique air-end design, integrating both first-stage and second-stage compression rotors in a single case. Gears drive each rotor stage directly, optimizing linear speed and enhancing compression efficiency.
8) Internal spray curtain cooling method: Utilizing a high-efficiency internal spray curtain cooling method, our system delivers superior cooling effects. This method significantly lowers compressed air temperature, achieving near-isothermal compression, reducing pressure loss between stages, and enhancing overall compression efficiency.
9) Reduce internal leakage:Our two-stage compression technique reduces each compression's ratio, minimizing internal leakage from high-pressure to low-pressure ends and boosting volumetric efficiency.
10) Noise reduction:With lowered compression ratios, our two-stage compression system significantly cuts down on noise, particularly during unloading, ensuring a quieter operation environment.
11) Easy to do maintenance and service:Our two-stage compressor unit maintains structural similarities to single-stage units, aside from the screw air end, making maintenance and servicing straightforward and user-friendly.
1. Unbeatable Price Advantage
By offering customers direct ex-factory prices, we ensure you are always ahead in competitiveness.
2. Direct Deal with Confidence
Experience the benefit of factory-direct supply for more cost-effective and reliable products.
3. Comprehensive OEM & ODM Services
Leveraging our strong production and management capacities, we offer tailored OEM/ODM services to meet your specific needs.
4. Specialized Customization
We cater to non-standard, export, and specific voltage/power/pressure orders. Contact us to fulfill your unique requirements.
5. Flexible Small Order Acceptance
Start with a small trial order to verify the exceptional quality of our products.
6. Swift and Reliable Delivery
Enjoy timely delivery of high-quality products, ensuring your operations remain smooth and uninterrupted.
7. Comprehensive Authorization
Distributors receive full authorization certificates to sell our distinguished SANZHI brand products with confidence.
Sanzhi (Henan) Compressor Co., Ltd is a distinguished manufacturer specializing in screw air compressors and screw vacuum pumps, boasting over a decade of unparalleled expertise. Our extensive product lineup features an array of solutions including normal pressure and low-pressure screw air compressors, permanent magnet frequency conversion screw air compressors, advanced two-stage compression screw air compressors, and specialized screw air compressors for laser cutting. We also offer a range of mobile screw air compressors, available in single-tank, double-tank, electric, and diesel variants, along with high-performance screw vacuum pumps.
Our production prowess is exemplified by our state-of-the-art, lean multi-air compressor assembly lines, designed for maximum efficiency. Supported by a dedicated team of over 50 employees, we continuously refine our management systems, such as ERP, to ensure swift lead times and the rapid delivery of top-quality products.
Committed to excellence, our factory has achieved ISO9001 quality management system certification. We rigorously uphold stringent quality management standards, implementing meticulous quality control processes at every stage. Each machine undergoes comprehensive inspections, from material selection through production to pre-delivery, guaranteeing the highest standards of quality.
Our robust customer service framework encompasses both pre-sales and after-sales support. We provide expert guidance to help customers select the ideal air equipment for diverse applications and offer extensive customization options, including appearance and configuration. Additionally, we excel in creating bespoke OEM products tailored to meet specific dealer requirements. Our professional sales and service team ensures prompt and efficient after-sales support, responding swiftly to customer needs.
At Sanzhi (Henan) Compressor Co., Ltd, we are dedicated to delivering high-quality, reliable products, fostering enduring relationships with our clients. With our commitment to efficient delivery, exceptional machines, and competitive pricing, we guarantee satisfactory compressed air solutions.
Our factory is strategically located in Xinzheng City, Henan Province, China. We offer convenient pick-up services from Xinzheng International Airport, just 30 kilometers away, ensuring a seamless visit to our facility. We warmly welcome you to our company!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a distinguished manufacturer of screw air compressors, with more than a decade of extensive experience.
Q2. How do you control quality?
A: 1. We conduct stringent inspections of all raw materials.
2. Our installation procedures are meticulously controlled.
3. Each machine must undergo a minimum of 5 hours of continuous testing before it leaves our factory.
Q3. What information must I provide to get the suitable machine?
1. Specify the required air delivery capacity (Unit: CFM or m³/Min).
2. Indicate the necessary working pressure (Unit: PSI, Bar or Mpa).
3. Provide the voltage and frequency for your country (V/Hz).
4. Mention any additional accessories needed, such as an air tank, filters, and/or air dryers.
Share these details with us, and we will tailor a solution to meet your needs!
Q4. What is the general unit conversion?
1 Bar = 0.1 Mpa = 14.5 PSI
1 m³/min = 35.32 cfm
1 KW = 1.34 HP
Q5. What is the available voltage for air compressors?
A: Our air compressors are available in various voltages, including 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized to meet your specific requirements.
Q6. How long is the delivery time?
A: For standard voltage, 15 working days after the confirmed order. For non-standard requirements, please contact our sales team for precise timelines.
Q7. What are the payment terms?
A: A 30% T/T payment is required in advance, followed by 40% T/T before shipment, and the remaining 30% T/T upon receipt of the B/L copy. We accept payments in both USD and RMB.
Q8. What is your warranty policy?
A: We offer a one-year warranty for the entire machine and a two-year warranty for the screw air compressor, excluding consumable spare parts.
Q9. What are the maintenance requirements?
A: The first maintenance should be performed after 500 hours of operation. Subsequent maintenance is recommended every 2000-3000 hours, considering the actual operating environment.
Q10. Can your machines operate in high-temperature environments?
A: Yes, our machines are designed to operate in high-temperature environments, with a working temperature range from -20° to 45° (-4°F to 113°F).
Q11. Do you provide OEM services?
A: Absolutely! With our professional design team, we warmly welcome both OEM & ODM orders.
Q12. What is the expected lifespan of your air compressors?
A: Our air compressors are engineered for a lifespan exceeding 10 years.
Q13. Will you supply spare parts for the machines?
A: Yes, we will certainly provide spare parts.
Q14. What kind of after-sales service do you offer?
A: We offer comprehensive after-sales support, including online installation and commissioning instructions. Our engineers are also available to assist with training and installation.
){kind=link}