Internal Structure - Frontside
Internal Structure - Backside
Working Principle
During the air compression process, achieving optimal efficiency in single-stage compression requires that the power needed equals the combined effort of multi-stage compression. In real-world applications, however, inefficiencies such as coupling power loss, bearing friction, and cooling liquid viscosity lead to higher power consumption. By reducing the compression ratio at each stage, multi-stage compression can minimize these inefficiencies, resulting in lower total power requirements compared to single-stage compression.
Our innovative two-stage screw air compressor boasts a dual-stage rotary screw mechanism, with each stage featuring an active and a passive screw. The active screw drives the passive screw through an external power device. The first stage utilizes a low-pressure rate screw group, while the second stage employs a high-pressure rate screw group. Each screw is surrounded by a sealing air film, compressing the gas in three distinct phases: suction, pressurization, and exhaust.
First Stage Compression: The process begins with a low-pressure rate screw group compressing the gas. Gas enters the compression chamber through a suction valve, where it is gradually squeezed and transferred to the second stage under the high-speed rotation of the screw rotor.
Second Stage Compression: Here, the gas moves into a narrower screw space, experiencing compression at elevated temperatures and pressures. The high-pressure gases are then expelled from the system as the exhaust valve opens, completing the compression cycle.
The process starts with natural air being filtered before entering the first compression stage, where it mixes with a small quantity of lubricating oil. This mixture is compressed to interstage pressure and passes through a cooling channel, where it contacts a large amount of oil mist, significantly reducing its temperature. The cooled gas then proceeds to the second stage for further compression and is ultimately expelled through the exhaust valve, thus completing the entire compression process.
Water-cooled compressors leverage the powerful cooling capabilities of water, resulting in superior lubrication and prolonged lifespan of friction-prone components. As cooling water circulates, it effectively cleans internal parts and dissipates heat from both the cylinder and compressed gas. This efficient process drastically lowers exhaust temperature and power consumption, leading to significant operational cost savings. Regular monitoring and addressing potential scaling issues within the water cooling system are crucial to maintaining peak performance.
1) Superior Efficiency of PM Motor:Our cutting-edge permanent magnet motor offers an extensive constant torque and weak magnetic range, boosting efficiency by an impressive 20-30% over traditional motors. Even at non-rated frequencies, it maintains consistent efficiency, ensuring top-tier motor performance at all times.
2) Maintenance-Free Motor:Engineered without internal bearings, our permanent magnet motor negates the need for expensive and time-intensive maintenance and bearing replacements, providing a seamless, hassle-free experience.
3) Integrated Frequency Converter:Outfitted with China's premier frequency system, this unit offers an extensive speed regulation range and unmatched precision. It adapts effortlessly to actual gas demand, delivering substantial energy-saving advantages for the air compressor.
4) Zero Transmission Loss:Incorporating an integrated shaft structure that directly connects the permanent magnet motor and compressor, this design eliminates couplings and other transmission components, achieving a flawless transmission efficiency of 100%.
5) Variable Frequency and Soft Start:Our motor performs variable frequency start and soft start, significantly reducing impact on power grid equipment and safeguarding against potential electrical component damage.
6) Enhanced Energy Efficiency:With a frequency conversion range from 25% to 100%-compared to the standard range of 50% to 100%-our system delivers over 30% energy savings versus fixed speed compressors. It also saves about 5% more energy than standard variable frequency compressors, with even higher savings during substantial fluctuations in system gas consumption.
7) Unique Two-Stage Compression Air End:Our two-stage compression screw machine features a specialized air end, integrating first-stage and second-stage compression rotors within a single casing. These rotors operate via gears to achieve optimal linear speed for each stage, significantly increasing compression efficiency.
8) Innovative Internal Spray Curtain Cooling:Our revolutionary internal spray curtain cooling technique provides exceptional cooling performance. It dramatically lowers compressed air temperature, closely approximating isothermal compression, and reduces pressure loss between stages, thereby heightening compression efficiency.
9) Minimized Internal Leakage:Utilizing a two-stage compression method reduces the compression ratio for each stage, thereby minimizing internal leakage from high-pressure to low-pressure ends and enhancing volumetric efficiency.
10) Noise Reduction:The two-stage compression design significantly reduces the compression ratio, resulting in a substantial reduction in operational noise, especially during unloading.
11) Simplified Maintenance and Service:Besides the screw air end, our two-stage compressor unit retains similar systems and structures to single-stage compressors, ensuring simple maintenance and user convenience.
1. Unrivaled Price Competitiveness
We offer direct ex-factory pricing that provides our customers with a significant competitive edge in the market.
2. Direct Purchase Benefits
Our products are supplied directly from the factory, guaranteeing that you receive the most cost-effective solutions available.
3. Extensive OEM & ODM Expertise
Our robust production and management capabilities empower us to deliver outstanding OEM/ODM services, meticulously tailored to meet your specific needs.
4. Tailored Customization Solutions
We accept non-standard and export orders and can customize aspects such as voltage, power, and pressure according to your unique requirements. Contact us for your specific needs.
5. Acceptance of Small Orders
Discover the superior quality of our products by starting with a small trial order.
6. Swift and Efficient Delivery
Benefit from our high-quality products combined with prompt and efficient delivery services.
7. Full Authorization Support
We provide our distributors with comprehensive authorization certificates, allowing you to sell our SANZHI brand products with complete confidence.
ABOUT US
Sanzhi (Henan) Compressor Co., Ltd is a premier manufacturer excelling in the production of screw air compressors and screw vacuum pumps, boasting over a decade of industry experience. Our diverse product portfolio features state-of-the-art screw air compressors and vacuum pumps including normal pressure/low-pressure screw air compressors, permanent magnet frequency conversion models, two-stage compression units, screw air compressors for laser cutting, single-tank and double-tank mobile screw air compressors, electric and diesel mobile screw air compressors, and advanced screw vacuum pumps.
In production, our cutting-edge assembly lines facilitate the most efficient manufacturing processes. Thanks to our dedicated team of over 50 employees, we continuously optimize management systems such as ERP to minimize lead times and ensure the swift delivery of high-quality products.
In management, our factory proudly holds ISO9001 quality management system certification. We adhere to stringent quality standards, implementing rigorous quality control processes. Every machine undergoes comprehensive inspections, including material checks, production assessments, and pre-delivery evaluations, ensuring only the finest products leave our facility.
In customer service, we excel in pre-sales consultation, offering professional guidance to help customers select the ideal air equipment tailored to their specific needs. Our high level of customization extends to both appearance and configuration, and we provide OEM services to meet unique dealer demands. For after-sales support, our professional sales and service team ensures prompt and efficient customer responses.
At Sanzhi (Henan) Compressor Co., Ltd, we are committed to delivering superior, stable products and fostering long-term customer relationships. With efficient delivery, top-quality machines, and competitive pricing, we are your reliable partner for comprehensive compressed air solutions.
Our factory is conveniently located in Xinzheng City, Henan Province, China. We offer complimentary pick-up services from Xinzheng International Airport, located just 30 kilometers away-about an hour's drive. We warmly welcome your visit to our company!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer specializing in screw air compressors, backed by over 10 years of expertise.
Q2. How do you control quality?
A: 1. We rigorously inspect all raw materials.
2. Installation procedures are meticulously controlled.
3. Each machine undergoes a minimum of 5 hours of continuous testing before leaving our factory to ensure optimal performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (Unit: CFM or m³/Min)
2. Desired working pressure (Unit: PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will design a tailored solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors are available in various voltages including 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized to meet your specific requirements.
Q6. How long is the delivery time?
A: For standard voltage orders, your request will be processed within an impressively swift 15 working days upon confirmation. For non-standard specifications, please contact our dedicated sales team for detailed timelines and personalized assistance.
Q7. What's the payment term?
A: Our payment terms are as follows: an initial 30% T/T deposit upfront, an additional 40% T/T prior to shipment, and the remaining 30% T/T upon receipt of the B/L copy. We accept payments in both USD and RMB for your convenience.
Q8. How about your warranty?
A: We proudly offer a comprehensive one-year warranty covering the entire machine, alongside an extended two-year warranty specifically for the screw air compressor. Please note, consumable spare parts are excluded from this warranty.
Q9. What about the maintenance?
A: The initial maintenance should be carried out after 500 hours of operation. Thereafter, maintenance is required every 2000-3000 hours, adjusted appropriately based on the actual working environment.
Q10. Can machines be run in high-temperature environment?
A: Absolutely! Our machines are meticulously engineered to operate efficiently even in high-temperature environments, with an optimal working temperature range from -20°C to 45°C (-4°F to 113°F).
Q11. Do you offer OEM service?
A: Yes, indeed! We proudly offer both OEM and ODM services, backed by our professional and creative design team. Custom orders are highly welcome and encouraged.
Q12. How long could your air compressor be used?
A: Typically, our air compressors boast a robust lifespan exceeding 10 years, ensuring long-term reliability and performance.
Q13. Will you provide some spare parts for the machines?
A: Certainly! We will provide the necessary spare parts to ensure the continued functionality and efficiency of your machines.
Q14. How about your after-sales service?
A: We offer unparalleled after-sales support, including online instructions for installation and commissioning. Additionally, our skilled engineers are readily available for training sessions and on-site installation assistance, ensuring your complete satisfaction.
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