Discover the extraordinary 200KW 272HP Screw-Compressor, expertly offered by one of China's leading suppliers. We present unbeatable factory prices on our cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. This industrial marvel is engineered with advanced Centrifugal Fans, providing unmatched energy savings and exceptional efficiency. Crafted in a stationary type, it stands as the ultimate solution for demanding industrial applications.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In a vision of air compression excellence, the power required for single-stage compression is ideally matched by the combined power necessary for multiple stages. Yet, the complexities of real-world operations necessitate more power because of elements like transmission power loss, bearing friction, and the cooling effects arising from liquid viscosity. By skillfully minimizing the compression ratio at each stage, multi-stage compression can demand significantly less power than single-stage compression, thereby enhancing efficiency and reducing unnecessary energy consumption.
The cutting-edge two-stage screw air compressor boasts a sophisticated dual rotary screw system. Each stage consists of an active screw and a passive screw, with the active screw driving the passive screw via an external power transfer system. The first stage is equipped with a low-pressure screw assembly, while the second stage features a high-pressure screw assembly. Sealing air films envelop the screws, facilitating the compression process through three essential phases: suction, pressurization, and exhaust.
First stage compression: In the initial phase of the two-stage screw air compressor, a low-pressure screw assembly is employed. The gas is drawn into the screw compression chamber through the suction valve, compressed as the rotor rotates at high speed, and then directed to the second stage for additional compression.
Second stage compression: At the second phase, the gas enters a more confined screw chamber, where it encounters increased pressures and temperatures. The exhaust valve then opens, expelling the high-pressure gases from the system, thus completing the compression cycle.
At the onset, natural air is channeled through the air filter and merges with a trace of lubricating oil within the compression chamber. This mixture is compressed to an intermediate pressure and then significantly cooled upon contact with oil mist in the cooling channel. The cooled gas proceeds to the second-stage rotor, undergoing secondary compression to achieve the final exhaust pressure. The entire cycle concludes as the compressed gas is emitted through the exhaust valve, completing the comprehensive air compression cycle.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Indulge in the German-engineered marvel: the centrifugal fan, which revolutionizes air dynamics with its sophisticated high-speed rotating impeller. This remarkable design facilitates axial airflow entry, dramatically enhancing the cooling prowess of the motor. By surpassing the capabilities of conventional air-cooled fans, this advanced mechanism ensures rapid temperature reduction, guaranteeing the compressor operates smoothly and uninterruptedly, thus extending its lifetime.
1) Unmatched PM Motor Efficiency:Our cutting-edge permanent magnet (PM) motor redefines performance with its extended constant torque and expansive weak magnetic ranges. It delivers efficiency levels surpassing standard motors by an impressive 20-30%. What sets the PM motor apart is its ability to sustain high efficiency even beyond the rated frequency, ensuring superior performance in any scenario.
2) Maintenance-Free Innovation:Crafted with ingenuity, the permanent magnet motor features a design free of internal bearings, thereby eliminating the recurring costs of bearing maintenance and replacement. This design significantly reduces overall maintenance expenditures.
3) Sophisticated Frequency Converter: Featuring China's leading frequency system, our compressor showcases a comprehensive speed regulation with precision that adapts dynamically to actual gas requirements, delivering remarkable energy efficiency and optimizing operational performance.
4) Zero Transmission Loss: With a sleek, compact design embodying a direct shaft connection and an embedded permanent magnet motor, this compressor eliminates the necessity for couplings and other transmission components, achieving flawless 100% transmission efficiency.
5) Variable Frequency and Gentle Start:The motor's variable frequency start and soft initiation significantly mitigate impacts on power grid systems, protecting electrical equipment from potential harm and enhancing system longevity.
6) Energy Consumption Minimized: Our system, with a frequency conversion range extending from an impressive 25% to 100% (against the usual 50% to 100%), attains over 30% energy savings compared to fixed-speed compressors. Additionally, it provides about 5% more savings than typical variable frequency compressors, offering substantial benefits for systems with variable gas demands.
7) Exclusive Two-Stage Compression Design:Featuring a groundbreaking design, the two-stage compression screw mechanism skillfully integrates the first and second-stage compression rotors within one casing. Each rotor, driven by a separate gear, achieves optimal linear speed, thus elevating compression efficiency to new heights.
8) Advanced Internal Spray Cooling: Our high-efficiency internal spray curtain cooling method ensures superior cooling, significantly reducing compressed air temperatures. This technique achieves near-isothermal compression, minimizes pressure loss between stages, reduces the compression ratio, and enhances overall efficiency.
9) Internal Leakage Mitigated:The two-stage compression system substantially lowers the compression ratio for each stage, curbing internal leakage between high and low-pressure sides, and improving volumetric efficiency dramatically.
10) Noise Levels Abated:The reduced compression ratio within the two-stage system significantly cuts down noise levels, especially during unloading operations, creating a quieter, more tranquil working atmosphere.
11) Effortless Maintenance and Service:Despite its avant-garde two-stage compression design, our system's components and structure maintain their fundamental resemblance to single-stage compressors, ensuring straightforward maintenance and user-friendly serviceability.
12) Removable Door Panels:The unit's casing, meticulously crafted with noise-reducing metal plates and lined with superior sound-absorbing material, meets international noise standards. The door panel is designed for easy removal, offering a 270-degree comprehensive access, thus facilitating maintenance personnel's entry and boosting service efficiency.
1. Unmatched Competitive Pricing
We provide our customers with exceptionally appealing ex-factory prices, enabling them to maintain a robust competitive advantage in the marketplace.
2. Seamless Direct Transactions
Our offerings are dispatched straight from the factory floor, allowing us to furnish you with highly economical solutions.
3. Extensive OEM & ODM Services
Leveraging our strong production and management capabilities, we deliver outstanding OEM/ODM services meticulously crafted to align with your precise specifications.
4. Tailored Customization Service
We eagerly accept non-standard export orders and offer bespoke customizations in voltage, power, pressure, etc. Reach out to us to explore how we can meet your unique needs.
5. Acceptance of Small Orders
We welcome you to place a small trial order and witness firsthand the superior quality of our offerings.
6. Swift and Reliable Delivery
Take advantage of prompt delivery of our premium products, ensuring that your timelines remain intact and uninterrupted.
7. Comprehensive Authorization
For our valued distributors, we offer extensive authorization certificates, empowering you to confidently promote our prestigious SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd is a beacon of innovation and leadership in the air compression industry, boasting over a decade of unmatched expertise. As a top-tier manufacturer, we deliver a wide array of state-of-the-art products, including high-performance screw air compressors and efficient screw vacuum pumps. Our extensive product line features standard and low-pressure screw air compressors, sophisticated permanent magnet frequency conversion models, and robust two-stage compression units. We specialize in uniquely engineered screw air compressors optimized for laser cutting applications, alongside versatile single-tank and double-tank mobile screw air compressors. Our offerings are further complemented by both electric and diesel mobile screw compressors and cutting-edge screw vacuum pumps, all epitomizing precision and durability.
Our production excellence is powered by modern assembly lines that ensure remarkable efficiency. With a dedicated team of over 50 highly skilled professionals, we continually enhance our management systems, like ERP, to minimize lead times and guarantee the swift dispatch of our premium products.
Excellence in management is the bedrock of our success, as evidenced by our ISO9001 quality management system certification. We adhere to strict quality standards, implementing rigorous control measures throughout our processes. Every machine undergoes exhaustive inspections, from material verification to production assessments and comprehensive pre-delivery evaluations, ensuring that only machines of the highest quality are delivered to our customers.
Our superior customer service is evident in our pre-sales consultation, where we provide expert advice to help clients select the ideal air equipment for their precise needs. Our customization prowess allows us to tailor both appearance and configuration to individual preferences, and we offer OEM services to meet specific dealer requirements. Our dedicated sales and service team is committed to providing fast and efficient responses, ensuring seamless after-sales support.
At Sanzhi (Henan) Compressor Co., Ltd, we are dedicated to delivering exceptional, reliable products while nurturing lasting customer relationships. By combining prompt delivery with outstanding product quality and competitive pricing, we establish ourselves as your dependable partner for comprehensive compressed air solutions.
Our factory's strategic location in Xinzheng City, Henan Province, China, offers unparalleled convenience for our clients. We provide complimentary transportation from Xinzheng International Airport, a mere 30 kilometers away, approximately an hour's drive. We warmly invite you to visit our distinguished facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer highly specialized in screw air compressors, supported by over ten years of rich expertise.
Q2. How do you control quality?
A: 1. We perform stringent inspections on all raw materials to ensure superior quality.
2. Our installation procedures are meticulously managed to uphold excellence at every step.
3. Each machine undergoes at least 5 continuous hours of testing before leaving our facility to certify peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (Unit: CFM or m³/Min)
2. Desired working pressure (Unit: PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a tailor-made solution precisely for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Embrace versatility with Sanzhi air compressors, available in a diverse array of voltage configurations such as 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. Further tailor your solutions with our customization offerings, crafted to meet your precise needs with unparalleled precision.
Q6. How long is the delivery time?
A: Experience the swift efficiency of our processing for standard voltage specifications, ensuring your order is ready within a mere 15 working days post-confirmation. For tailored non-standard specifications, engage with our dedicated sales team. They will provide bespoke timelines that are meticulously aligned with your unique requirements.
Q7. What's the payment term?
A: Our payment terms are crafted for seamless transactions: initiate with a 30% T/T deposit, followed by an additional 40% T/T prior to shipment, and conclude with the final 30% T/T upon B/L copy receipt. We accept payments in both USD and RMB, ensuring adaptability and convenience for our esteemed clients.
Q8. How about your warranty?
A: Benefit from our extensive warranty offerings: a comprehensive one-year warranty covers the entire machine, while an additional two-year warranty is dedicated specifically to the screw air compressor. Consumable spare parts are excluded to ensure you receive extensive protection and peace of mind.
Q9. What about the maintenance?
A: Maintain your equipment's excellence with initial maintenance after the first 500 hours of operation. Subsequently, schedule maintenance every 2000-3000 hours, with adjustments based on your specific working conditions, to secure durability and optimal performance.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our advanced machines are meticulously engineered to excel in high-temperature environments. They are designed to function seamlessly within an operating temperature range of -20°C to 45°C (-4°F to 113°F), guaranteeing robust performance even in the most demanding conditions.
Q11. Do you offer OEM service?
A: Indeed, leverage our professional expertise with our comprehensive OEM and ODM services, supported by a highly skilled design team. We warmly embrace your custom orders and are devoted to transforming your innovative concepts into reality.
Q12. How long could your air compressor be used?
A: Our air compressors are renowned for their durability, typically offering an impressive lifespan that surpasses 10 years, ensuring consistent and reliable performance throughout their service life.
Q13. Will you provide some spare parts for the machines?
A: Absolutely, our commitment to your success extends to providing essential spare parts for your machines, ensuring continuous and seamless operations.
Q14. How about your after-sales service?
A: Experience unparalleled after-sales support, featuring comprehensive online guidance for installation and commissioning. Additionally, our skilled engineers stand ready to deliver training and installation support, ensuring your complete satisfaction and success.