Experience the awe-inspiring power and meticulous precision of the Sanzhi 200KW Two-Stage Screw Air Compressor, a distinguished creation from the renowned Sanzhi (Henan) Compressor Co., Ltd., a venerated leader in China's compressor industry. Enter a realm of unmatched value with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, masterfully designed to deliver outstanding performance at highly competitive factory pricing. This advanced engineering triumph is further enhanced with state-of-the-art Centrifugal Fans, ensuring exceptional energy efficiency and remarkable energy conservation. Tailored for stationary applications, this compressor emerges as a formidable powerhouse, engineered to excel in the most demanding industrial settings, setting new benchmarks in both performance and dependability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the cutting-edge realm of air compression technology, Sanzhi (Henan) Compressor Co., Ltd. stands at the forefront of innovation, optimizing efficiency between single-stage and multi-stage compression systems. Despite theoretical energy parity, real-world applications call for additional energy to counteract inevitable factors such as transmission power losses, bearing friction, and cooling effects due to liquid viscosity. By skillfully minimizing the compression ratio at each phase, multi-stage compression emerges as the zenith of energy efficiency, requiring significantly less power than its single-stage counterpart. This not only boosts overall system performance but also dramatically slashes unnecessary energy consumption, establishing a groundbreaking benchmark in power efficiency.
Introducing the revolutionary two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd., an epitome of modern engineering prowess. This remarkable machine boasts an advanced dual rotary screw mechanism; each stage is intricately designed with an active screw that propels a passive screw through a meticulously engineered external power transfer system. The first stage features a low-pressure screw assembly, optimized for peak performance, while the second stage encompasses a high-pressure screw assembly. At the core of this operation are sealing air films surrounding each screw, orchestrating the compression process through three pivotal phases: seamless air intake, dynamic pressurization that elevates efficiency to unparalleled levels, and the final exhaust phase that completes the cycle with extraordinary precision.
First stage compression: The commencement of the two-stage screw air compressor's operation is a testament to engineering excellence. An ultra-advanced low-pressure screw assembly takes command, directing gas into the compression chamber via a meticulously engineered suction valve. As the rotor rotates at an impressive pace, the gas undergoes an initial compression, laying the foundation for enhanced compression in the succeeding stage.
Second stage compression: As the operation proceeds to the second stage, the gas transitions into a specially crafted, more confined screw space where pressures and temperatures are meticulously elevated to unprecedented levels. This process reaches its zenith as the exhaust valve opens, allowing high-pressure gases to escape, thereby concluding the sophisticated compression cycle with unmatched efficiency.
The elegant process of air compression commences with ambient air gently traversing through the air filter, encountering a hint of lubricating oil within the compression chamber. This blend undergoes initial compression to an intermediate pressure, followed by substantial cooling through interaction with oil mist in the cooling channel. The cooled gas then advances to the second-stage rotor, where it undergoes a secondary compression phase, achieving the desired final exhaust pressure. This meticulously orchestrated cycle culminates as the compressed gas is gracefully released through the exhaust valve, marking the completion of a comprehensive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the pinnacle of German engineering with our cutting-edge centrifugal fan, a marvel of technological advancement and unparalleled efficiency. This groundbreaking system, equipped with a high-speed rotating impeller, adeptly fine-tunes air velocity to deliver precisely calibrated axial airflow into the impeller. Such an innovation significantly boosts cooling efficacy, outperforming traditional air-cooled fans. Our sophisticated design ensures rapid temperature reduction, fostering seamless compressor operation and prolonging its lifespan. An invaluable asset for any business, it promises unmatched reliability and durability.
1) Unparalleled Efficiency of PM Motor:Our state-of-the-art permanent magnet (PM) motor is meticulously engineered to deliver an exceptional constant torque range paired with an extensive weak magnetic range. It eclipses standard motors with a remarkable 20-30% boost in efficiency. Beyond its rated frequency, the PM motor maintains its outstanding efficiency, ensuring peak performance under all conditions, thereby maximizing productivity.
2) Maintenance-Free Motor:At the forefront of innovation, the permanent magnet motor is brilliantly designed without internal bearings, obliterating the common costs associated with motor bearing maintenance and replacement. This revolutionary design dramatically reduces overall maintenance expenses, enhancing operational efficiency.
3) Integrated Frequency Converter: Featuring China's leading frequency system, our compressor facilitates extensive speed modulation with unmatched precision. The system intuitively aligns with real-time gas requirements, ensuring substantial energy savings and maximizing operational efficiency, delivering a true competitive edge.
4) Flawless Transmission Efficiency: With its direct shaft connection structure, the compressor integrates a permanent magnet motor into its sleek, compact design. This innovative configuration eliminates the necessity for couplings and other transmission components, guaranteeing an impeccable 100% transmission efficiency, establishing a benchmark in performance.
5) Variable Frequency and Soft Start:Our advanced motor design significantly mitigates impact on power grid systems, safeguarding electrical infrastructure from potential harm. This enhancement extends system longevity, ensuring dependable and sustained performance.
6) Outstanding Energy Savings: With an impressive frequency conversion range from 25% to 100% (compared to the traditional 50% to 100%), our system delivers over 30% energy savings versus fixed-speed compressors. It also achieves approximately 5% more energy savings than standard variable frequency compressors, offering substantial cost benefits for systems with variable gas demands.
7) Innovative Two-Stage Compression Air End:Our expertly engineered two-stage compression screw machine design seamlessly integrates first and second-stage compression rotors within a singular casing. Driven by gears to ensure optimal linear speed, it achieves peak compression efficiency and reliability.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method provides exceptional cooling, significantly reducing compressed air temperatures. This leads to near-isothermal compression, minimized pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency, optimizing operational performance.
9) Minimized Internal Leakage:The advanced two-stage compression system significantly reduces the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This improvement enhances volumetric efficiency, ensuring superior performance.
10) Superior Noise Reduction:The reduced compression ratio in the two-stage system dramatically lowers noise levels, particularly during unloading operations, creating a quieter and more serene working environment, perfect for any setting.
11) Effortless Maintenance and Service:Despite its groundbreaking two-stage compression design, our system's components and structures remain similar to single-stage compressors. This design simplifies maintenance and ensures straightforward service, facilitating ease of operations.
12) Removable Door Panels for Optimal Access:Crafted with sound-dampening metal panels and lined with high-density sound-absorbing materials, the unit adheres to international noise standards. The removable door panels offer extensive 270-degree accessibility, greatly simplifying maintenance tasks and elevating service efficiency.
1. Unrivaled Pricing Advantage
We offer our clients irresistible and competitively priced ex-factory deals, providing a substantial market advantage. This unique positioning allows our partners to consistently outperform their competitors and secure a commanding presence within their industries.
2. Effortless Direct Transactions
Our products are dispatched directly from a state-of-the-art manufacturing hub, enabling us to deliver economically savvy and highly efficient solutions. These offerings are meticulously engineered to meet your specific needs and detailed specifications with precision.
3. Comprehensive OEM & ODM Solutions
Leveraging our extensive production capabilities and expert management, we deliver unmatched OEM/ODM services. These offerings are carefully crafted to align seamlessly with your meticulous requirements and progressive business objectives.
4. Personalized Customization Service
Dedicated to fulfilling non-standard export orders, we provide customization options for parameters such as voltage, power, and pressure. Collaborate with us to explore bespoke solutions tailored to your distinct specifications and requirements.
5. Support for Small Orders
We encourage you to begin with a small trial order to personally experience the exceptional quality and performance that our products consistently deliver, ensuring satisfaction and trust.
6. Expedited Delivery
Experience the swift delivery of our premium products, ensuring your timelines are met and operations remain smooth and uninterrupted, bolstering overall efficiency and productivity.
7. Full Authorization
We empower our esteemed distributors with full authorization certificates, enabling them to confidently and proudly market our prestigious SANZHI brand products, enhancing their portfolio and market reach.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd shines brilliantly as a beacon in the world of air compression technology, boasting over a decade of unmatched expertise. We are proud to be at the forefront with our expansive collection of revolutionary products, featuring state-of-the-art screw air compressors and innovative screw vacuum pumps. Our extensive product range includes standard and low-pressure screw air compressors, alongside the latest in permanent magnet frequency conversion models and powerful two-stage compression units. Setting benchmarks in the industry, our screw air compressors are meticulously designed for high-precision laser cutting operations. Furthermore, we provide flexible single-tank and double-tank mobile screw variants. Our product portfolio is augmented by both electric and diesel mobile screw air compressors, as well as pioneering screw vacuum pumps, all engineered with precision and reliability in mind.
Our manufacturing prowess is supported by advanced assembly lines, a key factor in maintaining our remarkable efficiency. With a dedicated and highly skilled team of over 50 professionals, we continuously enhance our management protocols, leveraging the latest ERP solutions to considerably reduce lead times and ensure the prompt delivery of our first-rate products.
The dedication to superior management of our factory is highlighted by our prestigious ISO9001 quality management system certification. We strictly adhere to rigorous quality standards, implementing thorough control protocols. Each machine undergoes an exhaustive series of inspections, including material evaluations, production oversight, and meticulous pre-delivery assessments, guaranteeing that only our premium machines reach our esteemed customers.
Our excellence in customer service is palpable from the very first interaction, where we provide expert pre-sales consultations to guide clients in selecting the ideal air equipment tailored precisely to their needs. Our unrivaled customization capabilities enable us to modify both appearance and configuration to meet personal preferences, while also offering OEM services for distinctive dealer requirements. Our dedicated sales and service team ensures prompt and effective responses, facilitating a seamless after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd, we are devoted to delivering high-performance and reliable products while nurturing lasting customer relationships. We blend swift delivery with outstanding product quality and competitive pricing, positioning ourselves as your reliable partner for all-encompassing compressed air solutions.
Strategically located in Xinzheng City, Henan Province, China, our facility augments client convenience by offering complimentary transportation from Xinzheng International Airport, located just 30 kilometers away, which is roughly an hour's drive. We warmly welcome you to visit our esteemed facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are an experienced manufacturer specializing in screw air compressors, possessing over ten years of verified industry expertise.
Q2. How do you control quality?
A: 1. We meticulously inspect all raw materials to ensure superior quality from the outset.
2. Our installation protocols are executed with precision to maintain excellence.
3. Each machine undergoes a rigorous minimum of 5 continuous hours of testing prior to dispatch, ensuring peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution tailored precisely to meet your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly unveil a versatile and dynamic array of voltage options, thoughtfully crafted to cater to diverse regional demands. With meticulous configurations like 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we ensure seamless integration into your operations. Our unwavering commitment to providing tailored solutions shines through our exclusive customization services, ensuring each product aligns perfectly with your unique operational requirements, offering unmatched adaptability and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have perfected the art of swift and efficient order processing, achieving completion within an impressive 15 working days post-confirmation. For orders with specific requirements, our proactive and dedicated sales team will work closely with you to develop a precise and harmonious timeline, ensuring a smooth and timely delivery experience that aligns perfectly with your needs.
Q7. What's the payment term?
A: Our payment terms are crafted for ease and simplicity. We request an initial 30% T/T payment upfront to initiate the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We cater to both USD and RMB currencies, ensuring flexibility and convenience for our esteemed clients, making transactions seamless and straightforward.
Q8. How about your warranty?
A: We proudly offer an all-encompassing one-year warranty on the complete machine, paired with an extended two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection and assurance, safeguarding your investment with peace of mind and confidence.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure longevity, we recommend the initial maintenance after the first 500 hours of use. Following this, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This ensures durability and reliability, keeping your equipment in top-notch condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are meticulously engineered to excel in high-temperature environments. They operate flawlessly across a temperature spectrum of -20°C to 45°C (-4°F to 113°F), guaranteeing reliable functionality and performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are delighted to offer both OEM and ODM services, backed by our highly skilled and innovative design team. We warmly welcome custom orders and are committed to transforming your unique concepts into reality, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for exceptional longevity, typically providing an extraordinary lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering steadfast support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, enabling you to maintain optimal performance and ensure continuous productivity.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, coupled with access to our expert engineers, who are readily available for training and installation assistance. Your satisfaction and success remain our utmost priorities, ensuring a rewarding and fulfilling experience.