Discover the unparalleled excellence of the Sanzhi 200KW Two-Stage Screw Air Compressor, a masterfully engineered marvel from the illustrious Sanzhi (Henan) Compressor Co., Ltd., a titan in China's compressor manufacturing landscape. Dive into a world of exceptional value with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously crafted to offer unmatched performance at incredibly competitive factory prices. This technical masterpiece is enhanced with cutting-edge Centrifugal Fans that not only boost energy efficiency but also deliver significant energy savings. Specifically designed for stationary applications, this powerhouse reigns supreme in demanding industrial environments, setting new standards in both performance and reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the forefront of air compression technology, the pursuit of unmatched efficiency unfolds as an intriguing comparison between single-stage and multi-stage compression systems. Ideally, energy consumption for single-stage systems should parallel that of multi-stage designs. Yet, real-world scenarios demonstrate the need for additional energy due to factors like transmission power losses, bearing friction, and liquid viscosity-induced cooling effects. By artfully reducing the compression ratio in each stage, multi-stage compression stands as the pinnacle of efficiency, demanding significantly less power than single-stage counterparts. This not only enhances overall system performance but also dramatically reduces unnecessary energy usage, creating a groundbreaking standard in power optimization.
Presenting the groundbreaking two-stage screw air compressor, a testament to modern engineering brilliance. This state-of-the-art machine features an advanced dual rotary screw mechanism; each stage highlights an active screw propelling a passive screw through a precisely designed external power transfer system. The first stage is equipped with a low-pressure screw assembly, expertly fine-tuned for optimum performance, while the second stage is crafted with a high-pressure screw assembly. Central to this process are sealing air films encasing each screw, guiding the compression through three essential phases: the smooth intake of air, dynamic pressurization that elevates efficiency to unprecedented levels, and the final exhaust phase completing the cycle with unparalleled precision.
First stage compression: The initiation of the two-stage screw air compressor's function exemplifies engineering mastery. A highly sophisticated low-pressure screw assembly takes charge, channeling gas into the compression chamber via a precisely engineered suction valve. As the rotor spins at an impressive velocity, the gas undergoes an initial stage of compression, setting the groundwork for enhanced compression in the subsequent phase.
Second stage compression: As the process evolves into the second stage, the gas enters a uniquely designed, more compact screw space, where pressures and temperatures are meticulously elevated to exceptional levels. The operation reaches a pivotal moment as the exhaust valve opens, permitting the high-pressure gases to exit the system, thereby completing the sophisticated compression cycle with unmatched efficiency.
The refined journey of air compression commences with ambient air gracefully flowing through the air filter, merging with a hint of lubricating oil in the compression chamber. This blend undergoes an initial compression to an intermediate pressure, followed by substantial cooling via interaction with oil mist in the cooling channel. The cooled gas then progresses to the second-stage rotor, where it experiences a secondary compression phase, achieving the desired final exhaust pressure. This meticulously coordinated cycle culminates as the compressed gas is elegantly discharged through the exhaust valve, marking the conclusion of a comprehensive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Immerse yourself in the epitome of German engineering excellence with our avant-garde centrifugal fan-a landmark of groundbreaking innovation and unmatched efficiency. This revolutionary system is adorned with a high-speed rotating impeller that expertly calibrates air velocity, ensuring precise axial airflow. It significantly elevates motor cooling efficiency, surpassing the capabilities of conventional air-cooled fans. Our advanced design ensures rapid temperature reduction, facilitating seamless and consistent compressor operation while extending the lifespan of your compressor. This proves an invaluable asset for any enterprise, promising unmatched reliability and durability.
1) Unmatched Efficiency of PM Motor:Our cutting-edge permanent magnet (PM) motor is meticulously crafted to deliver an impressive constant torque range and an expansive weak magnetic range. It excels beyond standard motors, boasting an extraordinary 20-30% higher efficiency. Even beyond the rated frequency, the PM motor maintains exceptional efficiency, ensuring optimal performance across all operational scenarios and maximizing productivity.
2) Maintenance-Free Motor:Innovative at its core, the permanent magnet motor is ingeniously designed without internal bearings, eliminating the usual costs associated with motor bearing maintenance and replacement. This groundbreaking design choice leads to a substantial reduction in overall maintenance expenses, enhancing operational efficiency.
3) Integrated Frequency Converter: Equipped with China's leading frequency system, our compressor boasts expansive speed regulation with unrivaled precision. The system instinctively adapts to real-time gas demands, ensuring remarkable energy savings and maximizing operational efficiency, providing a true competitive edge.
4) Flawless Transmission Efficiency: Featuring a direct shaft connection structure, the compressor is equipped with an integrated permanent magnet motor, offering a streamlined and compact design. This innovative setup eliminates the need for couplings and other transmission components, ensuring flawless 100% transmission efficiency, setting a new benchmark in performance.
5) Variable Frequency and Soft Start:The sophisticated design of the motor substantially reduces impact on power grid equipment, safeguarding electrical systems from potential harm. This enhancement extends the overall system longevity, ensuring reliable and durable performance.
6) Outstanding Energy Savings: With a frequency conversion range from a remarkable 25% to 100% (compared to the traditional 50% to 100%), our system achieves over 30% energy savings compared to fixed-speed compressors. It also offers approximately 5% more energy savings than standard variable frequency compressors, providing significant cost advantages for systems with fluctuating gas consumption.
7) Innovative Two-Stage Compression Air End:Our masterfully engineered two-stage compression screw machine design seamlessly integrates both first and second-stage compression rotors within a singular casing. Each rotor is individually gear-driven to ensure optimal linear speed, achieving peak compression efficiency and reliability.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method offers superior cooling capabilities, significantly reducing compressed air temperatures. This results in nearly isothermal compression, reduced pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency, optimizing operational performance.
9) Minimized Internal Leakage:The innovative two-stage compression system significantly lowers the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This enhancement elevates volumetric efficiency, ensuring superior performance.
10) Superior Noise Reduction:The reduced compression ratio in the two-stage system notably diminishes noise levels, especially during unloading operations, ensuring a quieter and more serene working environment, ideal for any setting.
11) Effortless Maintenance and Service:Despite its revolutionary two-stage compression design, our system's other components and structures remain analogous to single-stage compressors. This design makes maintenance straightforward and service user-friendly, ensuring ease of operations.
12) Removable Door Panels for Optimal Access:Engineered with precision, this unit showcases noise-dampening metal plates, meticulously lined with superior high-density sound-absorbing material. It not only adheres but excels in meeting international noise standards, ensuring a quieter operation environment. The innovative door panel can be effortlessly opened and completely detached, offering an impressive 270-degree comprehensive access. This thoughtful design greatly facilitates maintenance personnel, making entry easy and service swift. It enhances overall service efficiency, ensuring that your operations remain smooth and uninterrupted with minimal downtime.
1. Unrivaled Pricing Power
We offer our clients irresistibly attractive ex-factory pricing, granting them a commanding market edge. This exceptional pricing advantage enables our partners to consistently outperform competitors, firmly establishing themselves as market leaders.
2. Seamless Direct Transactions
Our products are shipped directly from our cutting-edge manufacturing facility, allowing us to provide solutions that are not only cost-effective but also highly efficient. These solutions are meticulously crafted to flawlessly meet your unique needs and specifications.
3. Inclusive OEM & ODM Excellence
With our extensive production capabilities and expert management, we offer outstanding OEM/ODM services. These services are thoughtfully designed to align perfectly with your specific requirements and ambitious business objectives.
4. Tailored Customization Service
Committed to fulfilling non-standard export orders, we offer customization in parameters such as voltage, power, and pressure. Connect with us to discover bespoke solutions tailored precisely to your specific needs.
5. Flexibility for Small Orders
We welcome you to start with a small trial order, enabling you to firsthand experience the exceptional quality and performance that our products consistently deliver.
6. Swift and Reliable Delivery
Enjoy the rapid delivery of our premium products, ensuring your schedules are adhered to and your operations remain fluid and uninterrupted, maximizing efficiency.
7. Comprehensive Authorization
We provide our valued distributors with comprehensive authorization certificates, empowering them to confidently and proudly market our prestigious SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd stands as a luminous leader in the realm of air compression technology, boasting an illustrious decade of unparalleled expertise. At the forefront of innovation, we proudly present a diverse spectrum of pioneering products, including state-of-the-art screw air compressors and groundbreaking screw vacuum pumps. Our extensive product suite encompasses standard and low-pressure screw air compressors, alongside the latest permanent magnet frequency conversion models and formidable two-stage compression units. Elevating industry standards, our screw air compressors are expertly engineered for precision laser cutting. We also offer adaptable single-tank and double-tank mobile screw variants. Our portfolio is further enriched with both electric and diesel mobile screw air compressors, coupled with revolutionary screw vacuum pumps, all crafted with precision and reliability at their very core.
Our manufacturing excellence is bolstered by cutting-edge assembly lines, essential in maintaining our extraordinary efficiency. Propelled by a team of over 50 devoted and highly skilled professionals, we consistently enhance our management systems, utilizing advanced ERP solutions to significantly shorten lead times and ensure the swift delivery of our premium products.
Our factory's dedication to superior management is highlighted by our esteemed ISO9001 quality management system certification. We strictly adhere to rigorous quality standards, instituting comprehensive control protocols. Every machine undergoes an exhaustive series of inspections, covering material evaluations, production monitoring, and meticulous pre-delivery assessments, ensuring that only the most exceptional machines reach our valued customers.
Our excellence in customer service is apparent from the initial interaction, as we offer expert pre-sales consultations to assist clients in selecting the perfect air equipment tailored to their specific needs. Our unrivaled customization capabilities enable us to adjust both the appearance and configuration to meet individual preferences, also providing OEM services for unique dealer specifications. Our dedicated sales and service team assures prompt and effective responses, ensuring a seamless after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd, we are devoted to delivering top-tier, reliable products while fostering enduring customer relationships. We combine rapid delivery with exceptional product quality and competitive pricing, establishing ourselves as your trusted partner for comprehensive compressed air solutions.
Strategically positioned in Xinzheng City, Henan Province, China, our factory enhances client convenience with complimentary transportation from Xinzheng International Airport, a mere 30 kilometers away, approximately an hour's drive. We warmly invite you to explore our esteemed facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer with a specialization in screw air compressors, boasting over a decade of verified industry experience.
Q2. How do you control quality?
A: 1. We rigorously inspect all raw materials, ensuring superior quality from the start.
2. Our installation procedures are conducted meticulously to uphold excellence.
3. Each machine is subjected to a minimum of 5 continuous hours of testing before dispatch, ensuring peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution tailored precisely to meet your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly unveil a versatile and dynamic array of voltage options, thoughtfully crafted to cater to diverse regional demands. With meticulous configurations like 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we ensure seamless integration into your operations. Our unwavering commitment to providing tailored solutions shines through our exclusive customization services, ensuring each product aligns perfectly with your unique operational requirements, offering unmatched adaptability and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have perfected the art of swift and efficient order processing, achieving completion within an impressive 15 working days post-confirmation. For orders with specific requirements, our proactive and dedicated sales team will work closely with you to develop a precise and harmonious timeline, ensuring a smooth and timely delivery experience that aligns perfectly with your needs.
Q7. What's the payment term?
A: Our payment terms are crafted for ease and simplicity. We request an initial 30% T/T payment upfront to initiate the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We cater to both USD and RMB currencies, ensuring flexibility and convenience for our esteemed clients, making transactions seamless and straightforward.
Q8. How about your warranty?
A: We proudly offer an all-encompassing one-year warranty on the complete machine, paired with an extended two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection and assurance, safeguarding your investment with peace of mind and confidence.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure longevity, we recommend the initial maintenance after the first 500 hours of use. Following this, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This ensures durability and reliability, keeping your equipment in top-notch condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are meticulously engineered to excel in high-temperature environments. They operate flawlessly across a temperature spectrum of -20°C to 45°C (-4°F to 113°F), guaranteeing reliable functionality and performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are delighted to offer both OEM and ODM services, backed by our highly skilled and innovative design team. We warmly welcome custom orders and are committed to transforming your unique concepts into reality, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for exceptional longevity, typically providing an extraordinary lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering steadfast support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, enabling you to maintain optimal performance and ensure continuous productivity.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, coupled with access to our expert engineers, who are readily available for training and installation assistance. Your satisfaction and success remain our utmost priorities, ensuring a rewarding and fulfilling experience.