Experience the unrivaled power and precision brought to you by the Sanzhi 200KW Two-Stage Screw Air Compressor. This esteemed masterpiece is the brainchild of the illustrious Sanzhi (Henan) Compressor Co., Ltd., a celebrated titan in the Chinese compressor landscape. Embark on a journey to discover unmatched value with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor. It is meticulously engineered to deliver unparalleled performance, all while being offered at impressively competitive factory prices. This engineering marvel is further enhanced by the incorporation of cutting-edge Centrifugal Fans, which promise superior energy efficiency and substantial energy savings, setting it apart in the market. Tailored specifically for stationary applications, this compressor emerges as an indomitable force, crafted to excel in even the most demanding industrial environments. It sets new benchmarks for both performance and reliability, ensuring it is a top choice for discerning professionals seeking excellence.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the forefront of air compression innovation, the pursuit of supreme efficiency skillfully intertwines the dynamics of single-stage and multi-stage compression systems. Although theoretically, the energy needs of single-stage systems should match those of their multi-stage counterparts, real-world applications demand additional energy due to unavoidable factors such as transmission power losses, bearing friction, and the cooling effects induced by liquid viscosity. By skillfully minimizing the compression ratio at each phase, multi-stage compression emerges as the epitome of efficiency, requiring significantly less power than single-stage systems. This not only augments the system's performance but also considerably curtails energy consumption, setting an unprecedented benchmark in power efficiency.
Introducing the revolutionary two-stage screw air compressor, an epitome of cutting-edge engineering brilliance. This advanced apparatus boasts an innovative dual rotary screw mechanism; each stage is equipped with an active screw propelling a passive screw through a meticulously designed external power transfer system. The first stage incorporates a low-pressure screw assembly, expertly calibrated for optimal performance, while the second stage features a high-pressure screw assembly. At the heart of this process are sealing air films around each screw, orchestrating the compression journey through three vital phases: smooth air intake, dynamic pressurization elevating efficiency to unprecedented heights, and the final exhaust phase completing the cycle with exceptional accuracy.
First stage compression: Commencing the operation of the two-stage screw air compressor signifies the pinnacle of engineering prowess. An exceptionally sophisticated low-pressure screw assembly takes the helm, directing gas into the compression chamber via a precisely engineered suction valve. As the rotor rotates at an impressive velocity, the gas undergoes initial compression, laying the foundation for intensified compression in the subsequent stage.
Second stage compression: As the process advances to the second stage, the gas transitions into a specially crafted, more compact screw space, where pressures and temperatures are meticulously elevated to new heights. The cycle reaches a pivotal juncture as the exhaust valve opens, allowing high-pressure gases to exit, thereby completing the advanced compression cycle with unparalleled efficiency.
The refined air compression process commences with ambient air effortlessly flowing through the air filter, encountering a trace of lubricating oil within the compression chamber. This fusion undergoes an initial compression to intermediate pressure, succeeded by substantial cooling as it interacts with oil mist in the cooling channel. The cooled gas advances to the second-stage rotor, experiencing a secondary compression phase that achieves the desired final exhaust pressure. This meticulously orchestrated cycle culminates as the compressed gas is elegantly discharged through the exhaust valve, marking the conclusion of an exhaustive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the pinnacle of German engineering with our avant-garde centrifugal fan, a true marvel of innovation and precision efficiency. This cutting-edge system, equipped with a rapid-rotating impeller, expertly modulates air speed, delivering consummate axial airflow into the impeller. This breakthrough significantly heightens motor cooling efficiency, far exceeding traditional air-cooled fan methods. Our refined design ensures swift temperature reduction, fostering seamless compressor operation and prolonging its lifespan. An invaluable asset to any business, it offers unmatched reliability and longevity.
1) Unparalleled Efficiency of PM Motor:Our advanced permanent magnet (PM) motor is meticulously designed to deliver an extraordinary constant torque range and an expansive weak magnetic field range. It surpasses conventional motors with an outstanding 20-30% efficiency enhancement. Even beyond the rated frequency, the PM motor maintains its superior efficiency, ensuring peak performance under all conditions, thereby maximizing productivity.
2) Maintenance-Free Motor:Pioneering innovation, the permanent magnet motor is ingeniously designed without internal bearings, eliminating the usual expenses associated with motor bearing maintenance and replacement. This groundbreaking design dramatically reduces overall maintenance costs, enhancing operational efficiency.
3) Integrated Frequency Converter: Incorporating China's leading frequency system, our compressor offers extensive speed regulation with unmatched precision. The system smartly adjusts to real-time gas demands, ensuring considerable energy savings and maximizing operational efficiency, providing a true competitive edge.
4) Flawless Transmission Efficiency: Featuring a direct shaft connection structure, the compressor is outfitted with an integrated permanent magnet motor, offering a streamlined and compact design. This inventive setup eliminates the need for couplings and other transmission components, ensuring flawless 100% transmission efficiency, setting a new standard in performance.
5) Variable Frequency and Soft Start:Our advanced motor design substantially minimizes the impact on power grid systems, protecting electrical infrastructure from potential damage. This improvement extends system longevity, ensuring consistent and reliable performance.
6) Outstanding Energy Savings: Offering a frequency conversion range from an impressive 25% to 100%-unlike the typical 50% to 100%-our system delivers over 30% energy savings compared to fixed-speed compressors. It also achieves approximately 5% more energy savings than standard variable frequency compressors, presenting significant cost benefits for systems with variable gas demands.
7) Innovative Two-Stage Compression Air End:Our expertly engineered two-stage compression screw machine design seamlessly integrates first and second-stage compression rotors within a single casing. Each rotor is gear-driven to ensure optimal linear speed, achieving peak compression efficiency and reliability.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method provides exceptional cooling, significantly reducing compressed air temperatures. This results in nearly isothermal compression, minimized pressure loss between stages, a lower compression ratio, and enhanced overall compression efficiency, optimizing operational performance.
9) Minimized Internal Leakage:The advanced two-stage compression system notably lowers the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This enhancement boosts volumetric efficiency, delivering superior performance.
10) Superior Noise Reduction:The lowered compression ratio in the two-stage system significantly cuts down noise levels, especially during unloading operations, cultivating a quieter and more serene working environment, ideal for any setting.
11) Effortless Maintenance and Service:Despite its revolutionary two-stage compression design, our system's components and structures remain akin to single-stage compressors. This design simplifies maintenance and ensures service is straightforward, ensuring ease of operation.
12) Removable Door Panels for Optimal Access:Crafted with sound-dampening metal panels and lined with high-density sound-absorbing materials, the unit adheres to international noise standards. The removable door panels offer extensive 270-degree accessibility, greatly simplifying maintenance tasks and elevating service efficiency.
1. Unrivaled Pricing Advantage
We offer our clients irresistible and competitively priced ex-factory deals, providing a substantial market advantage. This distinct advantage ensures our partners consistently outshine their competitors, securing a dominant position in their respective sectors.
2. Effortless Direct Transactions
Our products are dispatched directly from a state-of-the-art manufacturing facility, ensuring that we deliver solutions that are both cost-effective and highly efficient. These solutions are meticulously crafted to perfectly meet your unique needs and precise specifications.
3. Comprehensive OEM & ODM Solutions
Leveraging our extensive production capabilities and expert management skills, we deliver unmatched OEM/ODM services. These services are skillfully designed to align perfectly with your stringent requirements and visionary business goals.
4. Personalized Customization Service
Dedicated to accommodating non-standard export orders, we provide customization options in parameters such as voltage, power, and pressure. Partner with us to explore customized solutions that are designed to meet your specific requirements.
5. Support for Small Orders
We invite you to initiate with a small trial order, allowing you to experience firsthand the superior quality and exceptional performance that our products consistently deliver.
6. Expedited Delivery
Take advantage of the swift delivery of our premium products, ensuring your deadlines are met and your operations remain smooth and uninterrupted, boosting overall efficiency.
7. Full Authorization
We provide our valued distributors with full authorization certificates, empowering them to confidently and proudly promote our prestigious SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd is a shining beacon in the world of air compression technology, boasting over a decade of unmatched expertise. We proudly lead with our diverse range of pioneering products, featuring state-of-the-art screw air compressors and revolutionary screw vacuum pumps. Our extensive lineup includes standard and low-pressure screw air compressors, the latest in permanent magnet frequency conversion models, and powerful two-stage compression units. Designed to set industry benchmarks, our screw air compressors deliver precision for laser cutting. We also provide flexible single-tank and double-tank mobile screw models, enhanced by both electric and diesel mobile screw air compressors, and innovative screw vacuum pumps, all crafted for precision and reliability.
Our manufacturing prowess is strengthened by cutting-edge assembly lines, vital in sustaining our exceptional efficiency. Fueled by a team of over 50 committed and highly skilled professionals, we continually evolve our management systems, employing advanced ERP solutions to drastically reduce lead times and ensure the swift delivery of our premium products.
Our factory's commitment to superior management is validated by our prestigious ISO9001 quality management system certification. We rigorously conform to strict quality standards, executing thorough control protocols. Every machine undergoes an exhaustive suite of inspections, including material evaluations, production oversight, and detailed pre-delivery assessments, ensuring only our finest machines reach our esteemed customers.
Our excellence in customer service is apparent from the very first contact, offering expert pre-sales consultations to aid clients in choosing the ideal air equipment tailored to their specific needs. Our unparalleled customization capabilities enable us to adjust both appearance and configuration to meet individual preferences, also providing OEM services for distinctive dealer specifications. Our devoted sales and service team ensures quick and effective responses, delivering a flawless after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd, our pledge is to deliver high-performance, reliable products while fostering lasting customer relationships. We combine rapid delivery with exceptional product quality and competitive pricing, establishing ourselves as your dependable partner for comprehensive compressed air solutions.
Strategically positioned in Xinzheng City, Henan Province, China, our factory amplifies client convenience with free transportation from Xinzheng International Airport, a mere 30 kilometers away, approximately an hour's journey. We warmly welcome you to visit our distinguished facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer specializing in screw air compressors, with over a decade of verified industry expertise.
Q2. How do you control quality?
A: 1. We conduct meticulous inspections of all raw materials to ensure superior quality from the outset.
2. Our installation procedures are executed with precision to maintain excellence.
3. Every machine undergoes a rigorous minimum of 5 continuous hours of testing before dispatch, ensuring peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution tailored precisely to meet your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors are proud to present an extraordinary selection of voltage options, thoughtfully designed to meet a variety of regional needs. With precise configurations such as 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we guarantee seamless operational integration. Our steadfast commitment to delivering personalized solutions is evident through our exclusive customization services, ensuring each product perfectly aligns with your specific operational needs, offering unparalleled flexibility and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we've mastered the art of swift and efficient order processing, completing it within an impressive 15 working days after confirmation. For orders with unique specifications, our proactive sales team will work closely with you to craft a precise and harmonious timeline, ensuring a smooth and timely delivery experience tailored precisely to your requirements.
Q7. What's the payment term?
A: Our payment terms are designed for simplicity and convenience. We require an initial 30% T/T payment upfront to commence the process, followed by a 40% T/T before shipment, and the remaining 30% T/T upon receipt of the B/L copy. We accept payments in both USD and RMB currencies, providing flexibility and ease for our valued clients, making transactions as smooth and straightforward as possible.
Q8. How about your warranty?
A: We proudly extend a comprehensive one-year warranty on the entire machine, complemented by a two-year warranty for the screw air compressor, excluding consumable components. This extensive coverage offers unparalleled protection and peace of mind, safeguarding your investment with confidence and assurance.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure long-term durability, we recommend an initial maintenance check after the first 500 hours of operation. Subsequently, regular servicing every 2000-3000 hours is advised, customized to your specific working environment. This ensures lasting reliability and efficiency, keeping your equipment in peak condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our rugged machines are meticulously crafted to thrive in high-temperature environments. They function flawlessly across a temperature range of -20°C to 45°C (-4°F to 113°F), ensuring dependable performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are pleased to offer both OEM and ODM services, supported by our highly skilled and creative design team. We warmly invite custom orders and are committed to bringing your unique concepts to life, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for outstanding durability, typically offering an impressive lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and confidence over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are dedicated to providing unwavering support by supplying essential spare parts for your machines. This ensures a seamless and uninterrupted operational experience, enabling you to maintain peak performance and continuous productivity.
Q14. How about your after-sales service?
A: We are passionately committed to providing exceptional after-sales service. Our comprehensive offerings include detailed online installation and commissioning guides, along with access to our expert engineers, who are ready to assist with training and installation. Your satisfaction and success are our top priorities, ensuring a rewarding and fulfilling experience.