Discover the epitome of industrial prowess with the extraordinary Sanzhi 132KW 10bar Stationary Electric Motor Efficient Two-Stage Screw Air Compressor, heralded by China's foremost authority, Sanzhi (Henan) Compressor Co., Ltd. Seize the advantages of factory-direct pricing on this state-of-the-art Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, masterfully engineered to offer exceptional energy savings and superior efficiency. This stationary marvel, equipped with top-tier High-Quality Centrifugal Fans, sets a new standard for reliability and performance, tailored specifically to meet the most exacting industrial requirements. Embrace cutting-edge innovation with Sanzhi's 132KW High Volume Two-Stage Screw Air Compressor, crafted with precision for industrial applications, ensuring remarkable durability and consistent operational excellence. Elevate your industrial workflow with Sanzhi's revolutionary compressor technology, designed to deliver unparalleled efficiency, steadfast reliability, and cost-effectiveness, driving your operations to unprecedented levels of performance and sustainability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an optimal air compression environment, the energy required for single-stage compression should theoretically be equivalent to that of multi-stage compression. However, real-world conditions introduce challenges such as coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, which elevate power consumption. To achieve peak efficiency, it is essential to minimize the compression ratio at each stage, thereby ensuring the total power required for multi-stage compression remains below that of single-stage compression.
The two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd. is an engineering masterpiece, meticulously designed with a cutting-edge dual rotary screw mechanism featuring both active and passive screws. The active screw, driven by an external transmission, powers the passive screw. This advanced system starts with a low-pressure screw group in the first stage, followed by a high-pressure screw group in the second stage. Each screw is encased by a sealing air film, enabling efficient gas compression through sequential cycles of suction, pressurization, and exhaust during the screw's rotation.
First Stage Compression: In this initial phase, the low-pressure screw group begins the gas compression process. Gas is drawn into the screw compression chamber through the suction valve, where the rapid rotation of the screw rotor compresses the gas, efficiently transferring it to the second stage for further processing.
Second Stage Compression: At this advanced stage, gas enters a more confined screw space and undergoes compression at significantly higher temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system, thus completing the two-stage compression process.
Natural air is drawn into the first stage through an air filter, where it mixes with a small amount of lubricating oil in the compression chamber. The gas is then compressed to interstage pressure and cooled in the cooling channel by contact with oil mist, significantly reducing its temperature. The cooled gas then progresses to the second-stage rotor for further compression to the final exhaust pressure. The process culminates as the compressor discharges the high-pressure gas through the exhaust valve, ensuring optimal performance and efficiency.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the unrivaled power and efficiency of our High Volume Centrifugal Fan Two-Stage Air Compressor! This state-of-the-art system features a high-speed rotating impeller that meticulously manages air acceleration and deceleration for axial entry and rapid cooling. Surpassing conventional air-cooled fans, it supports extended operations, significantly enhancing service life, ensuring unparalleled reliability and top-notch performance.
1) High Efficiency of PM Motor:Our cutting-edge permanent magnet motor features a broad constant torque and weak magnetic range, delivering a remarkable 20-30% higher efficiency than standard motors. Even when deviating from the rated frequency, it excels in performance, offering superior operational efficiency.
2) Maintenance-Free Motor:Ingeniously crafted without internal bearings, our permanent magnet motor eliminates the costly maintenance and replacements typically associated with motor bearings, offering a truly maintenance-free solution.
3) Integrated Frequency Converter:Equipped with China's leading frequency system, our compressor boasts a broad and precise speed regulation range. It adapts seamlessly to actual gas demands, delivering exceptional energy-saving capabilities and operational flexibility.
4) Zero Transmission Loss:The innovative integrated shaft structure directly connects the permanent magnet motor to the compressor, eliminating couplings and other transmission parts. This ensures flawless 100% transmission efficiency, maximizing performance.
5) Variable Frequency Start and Soft Start:This feature dramatically reduces the impact on power grid equipment, effectively protecting electrical systems from potential damage and enhancing system reliability.
6) Reduced Energy Consumption:Our frequency conversion ranges from 25% to 100%, significantly surpassing the standard 50% to 100% range. This results in over 30% energy savings compared to fixed-speed air compressors and approximately 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further augment these energy-saving effects, making it an environmentally conscious choice.
7) Unique Two-Stage Compression Air End:Our uniquely designed air end integrates first-stage and second-stage compression rotors within a single case, each directly driven by gears. This ensures optimal linear speed and enhances compression efficiency, setting new performance standards.
8) Innovative Internal Spray Curtain Cooling Method:Our high-efficiency internal spray curtain cooling method provides exceptional cooling, significantly lowering the temperature of compressed air. This achieves near-isothermal compression, reduces interstage pressure loss, and enhances overall compression efficiency.
9) Minimized Internal Leakage:By reducing the compression ratio for each stage, our two-stage compression method minimizes internal leakage from high-pressure to low-pressure ends, thereby significantly enhancing volume efficiency and ensuring optimal performance.
10) Noise Reduction:The two-stage compression system effectively lowers the compression ratio, resulting in substantially reduced noise levels, especially during unloading. This ensures a quieter and more comfortable working environment.
11) Easy Maintenance and Service:With a two-stage compressor unit, the similarities in systems and structures to single-stage compression make maintenance and user servicing straightforward and convenient, aside from the screw air end.
12) Door panels are removable:The unit's casing is made of metal plate with noise reduction treatment, and the casing panel is equipped with high-density sound-absorbing material, ensuring the noise level meets international standards. The door plate can be opened and disassembled, offering a 270-degree all-round space, facilitating maintenance personnel access to the inside of the unit, enhancing ease of service and upkeep.
1. Unparalleled Price Advantage
Revel in the unmatched advantage of direct ex-factory pricing. This strategic benefit is tailor-made to give you a significant competitive edge. Experience substantial cost savings while enjoying top-tier quality, ensuring you lead and thrive in your market with absolute confidence.
2. Effortless Direct Transactions
Discover the exceptional convenience of direct-from-factory shipments, delivering more economical solutions. By cutting out intermediaries, we transfer the savings directly to you, ensuring you receive superb affordability without compromising on quality.
3. Superior OEM & ODM Services
Harness our deep production and management proficiency to access unrivaled OEM and ODM services, meticulously tailored to your requirements. Partner with us to bring your vision to life with exceptional precision and excellence.
4. Customized Solutions
Take advantage of the adaptability of non-standard, export, and custom orders. Whether it's voltage, power, pressure, or other specifications, we cater to your exact needs. Connect with us to discuss your bespoke requirements, and let us design a customized solution that fits seamlessly.
5. Small Order Acceptance
Initiate with a small trial order to personally experience the superior quality of our products. See firsthand why SANZHI is the preferred choice for clients seeking exceptional performance and reliability.
6. Prompt and Dependable Delivery
Enjoy our top-notch products coupled with fast and reliable delivery services. We ensure your orders arrive on time, maintaining the smooth operation and productivity of your business.
7. Complete Authorization
Strengthen your sales strategy with full authorization certificates for our valued distributors. Utilize the power of the SANZHI brand to enhance your credibility and confidently expand your market influence.
Sanzhi (Henan) Compressor Co., Ltd, a renowned leader in the manufacturing sector, excels in creating premium screw air compressors and vacuum pumps, backed by over ten years of dedication and expertise. Our extensive product line includes standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion units, two-stage compression models, specialized compressors for laser cutting, and versatile mobile screw compressors. We offer configurations in single and double-tank models, available in both electric and diesel options, as well as innovative screw vacuum pumps.
Our production processes epitomize efficiency and modernity, featuring state-of-the-art multi-air compressor assembly lines. With a talented team of over 50 proficient employees, we continuously refine our ERP-based management systems, significantly reducing lead times and ensuring the prompt delivery of superior quality products.
Adhering to the highest standards, our factory proudly holds ISO9001 certification, underscoring our unwavering commitment to quality management. We meticulously enforce stringent quality control measures, ensuring each machine undergoes comprehensive material inspections, production evaluations, and thorough pre-delivery checks before it leaves our facility.
Our customer service ethos sets us apart. Our pre-sales team offers expert advice to help you choose the ideal air equipment, backed by extensive customization options for appearance and configuration. We also excel in creating bespoke OEM products tailored to specific dealer requirements. Our after-sales team, comprised of seasoned professionals, guarantees rapid and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd, we are dedicated to delivering high-performance, reliable products that nurture lasting customer relationships. Our efficient delivery schedules, top-notch machines, and competitive pricing ensure you receive outstanding compressed air solutions every time.
Conveniently located in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey that takes approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a dedicated manufacturer specializing in screw air compressors, with over a decade of professional experience.
Q2. How do you control quality?
A: 1. Rigorous inspection of raw materials.
2. Stringent control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage for air compressors?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, you can expect an expedited lead time of approximately 15 working days following order confirmation. If you require custom non-standard voltage specifications, please reach out to our dedicated sales team to receive a tailored delivery schedule.
Q7. What's the payment term?
A: Our payment terms are designed for simplicity and security: a 30% T/T deposit in advance, followed by 40% T/T before shipment, and the final 30% T/T upon receipt of the B/L copy. For your convenience, payments are accepted in both USD and RMB.
Q8. How about your warranty?
A: We provide an industry-leading warranty that includes comprehensive coverage for one year on the entire machine, and an extended two-year warranty for the screw air compressor, excluding consumable spare parts.
Q9. What about the maintenance?
A: Initial maintenance should be performed after 500 hours of operation. Thereafter, we recommend routine maintenance intervals between 2000-3000 hours, depending on specific working conditions, to ensure peak performance.
Q10. Can machines be run in high-temperature environments?
A: Absolutely, our machines are meticulously engineered to operate efficiently in high-temperature environments, with an operational temperature range from -20° to 45° (-4ºF to 113ºF).
Q11. Do you offer OEM service?
A: Yes, we offer both OEM and ODM services. Our professional design team is dedicated to providing flexible solutions tailored to your specific requirements.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for remarkable durability, typically offering a lifespan that exceeds 10 years.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of spare parts for all our machines to guarantee uninterrupted operation.
Q14. How about your after-sales service?
A: We offer comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers for on-site training and installation assistance to ensure your satisfaction.