Experience the extraordinary power and precision of the Sanzhi 200KW Two-Stage Screw Air Compressor, a remarkable masterpiece from the renowned Sanzhi (Henan) Compressor Co., Ltd., a leading figure in the Chinese compressor industry. Journey into a realm of unmatched value with our Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, thoughtfully designed to offer exceptional performance at impressively competitive factory prices. This engineering marvel is enhanced with state-of-the-art Centrifugal Fans, ensuring superior energy efficiency and significant energy savings. Tailored for stationary applications, this compressor is an unstoppable force, crafted to excel in the most challenging industrial environments, and setting new benchmarks in both performance and reliability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In the forefront of air compression innovation, the quest for ultimate efficiency elegantly balances between single-stage and multi-stage compression systems. While theoretically, the energy requirements for single-stage should align with multi-stage systems, the practical world necessitates extra energy due to unavoidable elements like transmission power losses, bearing friction, and cooling effects from liquid viscosity. By adeptly reducing the compression ratio at each phase, multi-stage compression becomes the pinnacle of efficiency, demanding substantially less power than single-stage systems. This not only enhances the overall system performance but dramatically reduces unnecessary energy usage, setting a revolutionary standard in power efficiency.
Introducing the groundbreaking two-stage screw air compressor, a masterpiece of modern engineering excellence. This sophisticated apparatus features a state-of-the-art dual rotary screw mechanism; each stage is equipped with an active screw driving a passive screw through a precisely engineered external power transfer system. The first stage is fitted with a low-pressure screw assembly, finely tuned for optimal performance, while the second stage houses a high-pressure screw assembly. Central to this process are sealing air films around each screw, guiding the compression journey through three key phases: seamless air intake, dynamic pressurization lifting efficiency to new heights, and the final exhaust phase completing the cycle with exceptional precision.
First stage compression: The initiation of the two-stage screw air compressor's operation exemplifies engineering mastery. An ultra-advanced low-pressure screw assembly takes charge, channeling gas into the compression chamber via a meticulously crafted suction valve. As the rotor spins at a remarkable speed, the gas undergoes an initial compression, setting the groundwork for enhanced compression in the subsequent stage.
Second stage compression: Transitioning into the second stage, the gas enters a specially designed, more confined screw space, where pressures and temperatures are carefully elevated to unprecedented levels. The process reaches a critical point as the exhaust valve opens, allowing high-pressure gases to exit, thus completing the sophisticated compression cycle with unparalleled efficiency.
The refined process of air compression begins with ambient air gracefully flowing through the air filter, meeting a trace of lubricating oil within the compression chamber. This mixture undergoes initial compression to intermediate pressure, followed by significant cooling through interaction with oil mist in the cooling channel. The cooled gas then advances to the second-stage rotor, where it experiences a secondary compression phase, achieving the desired final exhaust pressure. This meticulously orchestrated cycle culminates as the compressed gas is elegantly released through the exhaust valve, marking the conclusion of a comprehensive and efficient air compression process.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Unveil the pinnacle of German craftsmanship with our advanced centrifugal fan that embodies cutting-edge innovation and optimal efficiency. This groundbreaking system, equipped with a high-speed rotating impeller, adeptly modulates air velocity, producing precise axial airflow into the impeller. Such sophistication significantly boosts motor cooling efficiency, outclassing traditional air-cooled fans. Our ingeniously crafted design ensures swift temperature decline, facilitating smooth compressor function and prolonging its operational life. A quintessential asset for any business, it promises unmatched reliability and enduring durability.
1) Unparalleled Efficiency of PM Motor:Our state-of-the-art permanent magnet (PM) motor is masterfully designed to offer an impressive constant torque range alongside an expansive weak magnetic range. It surpasses conventional motors by achieving an exceptional 20-30% rise in efficiency. Even when operating beyond the rated frequency, the PM motor maintains its remarkable efficiency, ensuring optimal performance under all conditions, thereby enhancing productivity considerably.
2) Maintenance-Free Motor:In the realm of innovation, the permanent magnet motor is brilliantly designed without internal bearings, eliminating the usual expenses associated with motor bearing maintenance and replacement. This groundbreaking design substantially reduces overall maintenance costs, heightening operational efficiency.
3) Integrated Frequency Converter: Equipped with China's leading frequency system, our compressor facilitates extensive speed regulation with unparalleled precision. The system cleverly adapts to real-time gas requirements, securing substantial energy savings and maximizing operational efficiency, thus offering a true competitive edge.
4) Flawless Transmission Efficiency: Featuring a direct shaft connection structure, the compressor incorporates an integrated permanent magnet motor, showcasing a streamlined and compact design. This innovative arrangement eliminates the necessity for couplings and other transmission components, ensuring flawless 100% transmission efficiency, setting a new standard in performance.
5) Variable Frequency and Soft Start:Our advanced motor design significantly mitigates impact on power grid systems, safeguarding electrical infrastructure from potential harm. This improvement extends system durability, guaranteeing dependable and enduring performance.
6) Outstanding Energy Savings: With a frequency conversion range spanning an impressive 25% to 100% (in contrast to the conventional 50% to 100%), our system delivers over 30% energy savings compared to fixed-speed compressors. Moreover, it achieves approximately 5% more energy savings than standard variable frequency compressors, presenting noteworthy cost benefits for systems with fluctuating gas requirements.
7) Innovative Two-Stage Compression Air End:Our meticulously engineered two-stage compression screw machine design seamlessly integrates first and second-stage compression rotors within a single casing. Each rotor is driven by gears to ensure optimal linear speed, achieving peak compression efficiency and reliability.
8) Cutting-Edge Internal Spray Curtain Cooling Method: Our high-efficiency internal spray curtain cooling method delivers exceptional cooling, significantly lowering compressed air temperatures. This results in near-isothermal compression, reduced pressure loss between stages, a diminished compression ratio, and enhanced overall compression efficiency, maximizing operational performance.
9) Minimized Internal Leakage:The sophisticated two-stage compression system notably diminishes the compression ratio for each stage, minimizing internal leakage between high and low-pressure ends. This enhancement increases volumetric efficiency, ensuring superior performance.
10) Superior Noise Reduction:The reduced compression ratio in the two-stage system significantly lowers noise levels, especially during unloading operations, creating a quieter and more serene working environment, perfect for any setting.
11) Effortless Maintenance and Service:Despite its revolutionary two-stage compression design, our system's components and structures remain similar to those of single-stage compressors. This design simplifies maintenance and makes servicing straightforward, ensuring ease of operations.
12) Removable Door Panels for Optimal Access:Constructed with sound-dampening metal panels and lined with high-density sound-absorbing materials, the unit complies with international noise standards. The removable door panels offer expansive 270-degree access, significantly simplifying maintenance tasks and enhancing service efficiency.
1. Unrivaled Pricing Advantage
We offer our clients irresistible and competitively priced ex-factory deals, providing a substantial market advantage. This distinct advantage ensures our partners consistently outshine their competitors, securing a dominant position in their respective sectors.
2. Effortless Direct Transactions
Our products are directly dispatched from a cutting-edge manufacturing facility, allowing us to deliver solutions that are both economically savvy and exceptionally efficient. These solutions are precisely crafted to impeccably meet your unique needs and detailed specifications.
3. Comprehensive OEM & ODM Solutions
Harnessing our vast production capabilities and expert management skills, we deliver unparalleled OEM/ODM services. These services are expertly designed to align seamlessly with your exacting requirements and forward-looking business aspirations.
4. Personalized Customization Service
Committed to accommodating non-standard export orders, we offer customization options in parameters including voltage, power, and pressure. Partner with us to explore tailored solutions designed to meet your distinct specifications.
5. Support for Small Orders
We encourage you to start with a small trial order, enabling you to personally witness the outstanding quality and performance that our products consistently deliver.
6. Expedited Delivery
Benefit from the rapid delivery of our high-quality products, ensuring your timelines are respected and your operations remain seamless and uninterrupted, enhancing overall efficiency.
7. Full Authorization
We provide our esteemed distributors with full authorization certificates, empowering them to confidently and proudly market our prestigious SANZHI brand products.
Successful Cases
Sanzhi (Henan) Compressor Co., Ltd stands as a beacon of innovation and excellence within the air compression industry, showcasing over a decade of unmatched expertise. We are at the forefront with an extensive array of pioneering products, such as advanced screw air compressors and state-of-the-art screw vacuum pumps. Our product range includes standard as well as low-pressure screw air compressors, alongside the latest permanent magnet frequency conversion models and powerful two-stage compression units. Our screw air compressors set industry benchmarks, meticulously designed for precision laser cutting. We also offer versatile single-tank and double-tank mobile screw models. Our product offerings are further enriched by both electric and diesel mobile screw air compressors, coupled with cutting-edge screw vacuum pumps, all engineered for precision and reliability.
Our manufacturing prowess is underpinned by cutting-edge assembly lines, essential in maintaining our remarkable efficiency. Driven by a team of over 50 committed and highly skilled professionals, we continually enhance our management systems, leveraging advanced ERP solutions to significantly reduce lead times and ensure the expeditious delivery of our premium products.
Our factory's unwavering commitment to superior management is highlighted by our prestigious ISO9001 quality management system certification. We meticulously adhere to strict quality standards, implementing comprehensive control protocols. Each machine undergoes an exhaustive series of inspections, including material assessments, production monitoring, and meticulous pre-delivery evaluations, ensuring that only our finest machines reach our esteemed customers.
Our excellence in customer service is evident from the first interaction, offering expert pre-sales consultations to help clients select the ideal air equipment tailored to their unique requirements. Our unparalleled customization capabilities allow us to modify both the appearance and configuration to suit individual tastes, also providing OEM services for bespoke dealer specifications. Our dedicated sales and service team ensures swift and effective responses, delivering a seamless after-sales experience.
At Sanzhi (Henan) Compressor Co., Ltd, our unwavering commitment is to deliver high-performance, trustworthy products while fostering enduring customer relationships. We combine rapid delivery with exceptional product quality and competitive pricing, establishing ourselves as your trusted partner for comprehensive compressed air solutions.
Strategically located in Xinzheng City, Henan Province, China, our factory enhances client convenience with complimentary transportation from Xinzheng International Airport, just 30 kilometers away, approximately an hour's drive. We warmly invite you to visit our distinguished facility.
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a seasoned manufacturer specializing in screw air compressors, boasting over a decade of verified industry expertise.
Q2. How do you control quality?
A: 1. We meticulously inspect all raw materials to ensure superior quality from the outset.
2. Our installation protocols are executed with precision to maintain excellence.
3. Each machine undergoes a rigorous minimum of 5 continuous hours of testing prior to dispatch, ensuring peak performance.
Q3. What information must I provide to get the suitable machine?
1. Required air delivery capacity (expressed in CFM or m³/Min)
2. Desired working pressure (expressed in PSI, Bar, or Mpa)
3. Voltage and frequency specifications for your country (expressed in V/Hz)
4. Additional accessories needed (e.g., air tanks, filters, air dryers).
Provide these details, and we will engineer a custom solution tailored precisely to meet your needs!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi air compressors proudly unveil a versatile and dynamic array of voltage options, thoughtfully crafted to cater to diverse regional demands. With meticulous configurations like 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p, we ensure seamless integration into your operations. Our unwavering commitment to providing tailored solutions shines through our exclusive customization services, ensuring each product aligns perfectly with your unique operational requirements, offering unmatched adaptability and efficiency for your enterprise.
Q6. How long is the delivery time?
A: With standard voltage specifications, we have perfected the art of swift and efficient order processing, achieving completion within an impressive 15 working days post-confirmation. For orders with specific requirements, our proactive and dedicated sales team will work closely with you to develop a precise and harmonious timeline, ensuring a smooth and timely delivery experience that aligns perfectly with your needs.
Q7. What's the payment term?
A: Our payment terms are crafted for ease and simplicity. We request an initial 30% T/T payment upfront to initiate the process, followed by a 40% T/T before shipment, and the final 30% T/T upon receiving the B/L copy. We cater to both USD and RMB currencies, ensuring flexibility and convenience for our esteemed clients, making transactions seamless and straightforward.
Q8. How about your warranty?
A: We proudly offer an all-encompassing one-year warranty on the complete machine, paired with an extended two-year warranty for the screw air compressor, excluding consumable parts. This extensive coverage provides unmatched protection and assurance, safeguarding your investment with peace of mind and confidence.
Q9. What about the maintenance?
A: To maintain optimal performance and ensure longevity, we recommend the initial maintenance after the first 500 hours of use. Following this, regular servicing every 2000-3000 hours is advised, tailored to your specific working environment. This ensures durability and reliability, keeping your equipment in top-notch condition, ready to meet your operational demands.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our robust machines are meticulously engineered to excel in high-temperature environments. They operate flawlessly across a temperature spectrum of -20°C to 45°C (-4°F to 113°F), guaranteeing reliable functionality and performance even under the most demanding and challenging conditions.
Q11. Do you offer OEM service?
A: Indeed, we are delighted to offer both OEM and ODM services, backed by our highly skilled and innovative design team. We warmly welcome custom orders and are committed to transforming your unique concepts into reality, ensuring your vision is realized with precision, excellence, and professionalism.
Q12. How long could your air compressor be used?
A: Our air compressors are meticulously engineered for exceptional longevity, typically providing an extraordinary lifespan exceeding 10 years. This ensures reliable and enduring performance, supporting your operations with consistency, resilience, and assurance over the years.
Q13. Will you provide some spare parts for the machines?
A: Certainly, we are committed to offering steadfast support by providing essential spare parts for your machines. This guarantees a seamless and uninterrupted operational experience, enabling you to maintain optimal performance and ensure continuous productivity.
Q14. How about your after-sales service?
A: We are passionately dedicated to delivering outstanding after-sales service. Our comprehensive offerings include detailed online guides for installation and commissioning, coupled with access to our expert engineers, who are readily available for training and installation assistance. Your satisfaction and success remain our utmost priorities, ensuring a rewarding and fulfilling experience.