Experience the pinnacle of industrial excellence with the formidable Sanzhi 132KW 10bar Stationary Electric Motor Efficient Two-Stage Screw Air Compressor, brought to you by China's leading expert, Sanzhi (Henan) Compressor Co., Ltd. Unlock the benefits of factory-direct pricing on this cutting-edge Permanent Magnet Variable Frequency Two-Stage Screw Air Compressor, meticulously crafted to offer unparalleled energy savings and superior efficiency. Boasting premium-grade High-Quality Centrifugal Fans, this stationary compressor sets a new benchmark for reliability and performance, specifically designed to meet the most demanding industrial requirements. Harness the power of advanced technology with Sanzhi's 132KW High Volume Two-Stage Screw Air Compressor, engineered with precision for industrial applications, guaranteeing exceptional durability and consistent operational excellence. Elevate your industrial processes with Sanzhi's revolutionary compressor technology, designed to deliver unmatched efficiency, reliability, and cost-effectiveness, propelling your operations to unprecedented heights of performance and sustainability.
Internal Structure Frontside
Internal Structure Backside
Working Principle
In an ideal air compression scenario, the energy required for single-stage pressure transmission should equal the total energy required for multi-stage compression. However, real-world conditions introduce factors such as coupling transmission losses, bearing friction, and the cooling effects of liquid viscosity, all of which increase power demands. To achieve peak efficiency, it is essential to minimize the compression ratio at each stage, ensuring that the overall power needed for multi-stage compression is less than that of single-stage compression.
The two-stage screw air compressor from Sanzhi (Henan) Compressor Co., Ltd. is meticulously designed with an advanced dual rotary screw mechanism, featuring both active and passive screws. The active screw, driven by an external transmission, powers the passive screw. The system commences with a low-pressure screw group in the first stage, followed by a high-pressure screw group in the second stage. Each screw is surrounded by a sealing air film, facilitating gas compression through sequential cycles of suction, pressurization, and exhaust during the screw's rotation.
First Stage Compression: In this initial phase, the low-pressure screw group starts the gas compression process. Gas is drawn into the screw compression chamber through the suction valve, where the rapid rotation of the screw rotor compresses the gas, efficiently transferring it to the second stage for further processing.
Second Stage Compression: At this advanced stage, gas enters a narrower screw space and undergoes compression at significantly higher temperatures and pressures. The exhaust valve then opens, releasing the high-pressure gas from the system, thereby completing the two-stage compression process.
Natural air is initially drawn into the first stage through an air filter, where it mixes with a small amount of lubricating oil in the compression chamber. The gas is then compressed to interstage pressure and is cooled in the cooling channel through contact with oil mist, significantly lowering its temperature. The cooled gas then moves to the second-stage rotor for further compression to the final exhaust pressure. The entire process concludes as the compressor discharges the high-pressure gas through the exhaust valve, ensuring optimal performance and efficiency.
Sanzhi (Henan) Compressor Co,. Ltd. |
Two-Stage Compression Permanent Magnet Variable Frequency Screw Air Compressor |
Model |
Power |
Exhaust pressure |
Free air delivery* of unit at working pressure |
Voltage |
Frequency |
Air outlet discharge size |
Weight |
Dimensions |
KW |
Mpa |
m³/min |
V |
Hz |
Inch |
Kg |
L*W*H(mm) |
SZ15VF-II |
15 |
0.5 |
4.00 |
380 |
50 |
G1½ |
660 |
1450*780*1180 |
0.8 |
3.00 |
1.3 |
2.00 |
SZ19VF-II |
18.5 |
0.5 |
5.00 |
380 |
50 |
G1½ |
680 |
1450*780*1180 |
0.8 |
4.00 |
1.3 |
3.80 |
1.6 |
2.20 |
SZ22VF-II |
22 |
0.5 |
6.60 |
380 |
50 |
G1½ |
730 |
1650*880*1280 |
0.8 |
4.20 |
1.3 |
3.00 |
1.6 |
2.50 |
SZ30VF-II |
30 |
0.5 |
7.00 |
380 |
50 |
G1½ |
980 |
2000*1260*1560 |
0.8 |
6.40 |
1.3 |
4.00 |
1.6 |
3.00 |
SZ37VF-II |
37 |
0.5 |
10.00 |
380 |
50 |
G1½ |
1080 |
2000*1260*1560 |
0.8 |
7.00 |
1.3 |
5.50 |
1.6 |
4.00 |
SZ45VF-II |
45 |
0.5 |
13.00 |
380 |
50 |
G2 |
1980 |
2000*1260*1560 |
0.8 |
10.00 |
1.3 |
6.50 |
1.6 |
5.00 |
SZ55VF-II |
55 |
0.5 |
17.00 |
380 |
50 |
G2 |
2180 |
2150*1300*1730 |
0.8 |
12.00 |
1.3 |
8.60 |
1.6 |
5.00 |
SZ75VF-II |
75 |
0.5 |
20.00 |
380 |
50 |
G2 |
2280 |
2150*1300*1730 |
0.8 |
16.50 |
1.3 |
11.00 |
1.6 |
9.00 |
SZ90VF-II |
90 |
0.5 |
24.00 |
380 |
50 |
DN65 |
3200 |
2700*1920*1820 |
0.8 |
20.00 |
1.3 |
14.00 |
1.6 |
11.00 |
SZ110VF-II |
110 |
0.5 |
28.00 |
380 |
50 |
DN65 |
3360 |
2700*1920*1820 |
0.8 |
24.50 |
1.3 |
18.00 |
1.6 |
14.00 |
Due to product updates, the above parameters are subject to deviation in kind. |
Experience the unparalleled power and efficiency of our High Volume Centrifugal Fan Two-Stage Air Compressor! This cutting-edge system is equipped with a high-speed rotating impeller that precisely accelerates and decelerates air for axial entry and rapid cooling. Outperforming conventional air-cooled fans, it supports continuous operations and significantly extends the service life, ensuring unmatched reliability and performance.
1) High Efficiency of PM Motor:Our state-of-the-art permanent magnet motor boasts an expansive constant torque and weak magnetic range, delivering an impressive 20-30% higher efficiency than standard motors. It excels in performance even when deviating from the rated frequency, providing superior operational efficiency.
2) Maintenance-Free Motor:Ingeniously designed without internal bearings, our permanent magnet motor eliminates the costly maintenance and replacements typically associated with motor bearings, offering a truly maintenance-free solution.
3) Integrated Frequency Converter:Equipped with China's leading frequency system, our compressor features a broad and precise speed regulation range. It adapts seamlessly to actual gas demand, providing exceptional energy-saving capabilities and operational flexibility.
4) Zero Transmission Loss:The innovative integrated shaft structure directly links the permanent magnet motor to the compressor, eliminating couplings and other transmission parts. This ensures impeccable 100% transmission efficiency, maximizing performance.
5) Variable Frequency Start and Soft Start:This feature significantly reduces the impact on power grid equipment, effectively protecting electrical systems from potential damage and enhancing system reliability.
6) Reduced Energy Consumption:Our frequency conversion ranges from 25% to 100%, far surpassing the standard 50% to 100% range. This results in over 30% energy savings compared to fixed-speed air compressors and about 5% more than standard variable frequency compressors. Larger fluctuations in system gas consumption further amplify these energy-saving effects, making it an eco-friendly choice.
7) Unique Two-Stage Compression Air End:Our uniquely designed air end integrates first-stage and second-stage compression rotors within a single case, each directly driven by gears. This ensures optimal linear speed and enhances compression efficiency, revolutionizing performance standards.
8) Innovative Internal Spray Curtain Cooling Method:Our high energy-saving internal spray curtain cooling method provides exceptional cooling, significantly reducing the temperature of compressed air. This achieves near-isothermal compression, reduces interstage pressure loss, and enhances overall compression efficiency.
9) Minimized Internal Leakage:By reducing the compression ratio for each stage, our two-stage compression method minimizes internal leakage from high-pressure to low-pressure ends, thereby greatly enhancing volume efficiency and ensuring optimal performance.
10) Noise Reduction:The two-stage compression system effectively lowers the compression ratio, resulting in significantly reduced noise levels, especially during unloading. This ensures a quieter and more comfortable working environment.
11) Easy Maintenance and Service:With a two-stage compressor unit, the similarities in systems and structures to single-stage compression make maintenance and user servicing straightforward and convenient, aside from the screw air end.
12) Door panels are removable:The unit's casing is made of metal plate with noise reduction treatment, and the casing panel is equipped with high-density sound-absorbing material, ensuring the noise level meets international standards. The door plate can be opened and disassembled, offering a 270-degree all-round space, facilitating maintenance personnel access to the inside of the unit, enhancing ease of service and upkeep.
1. Unparalleled Price Advantage
Enjoy the unbeatable benefit of direct ex-factory prices, specifically designed to empower you with a significant competitive edge. Maximize your cost savings while enjoying premium quality, ensuring you stand out and succeed in your market with utmost confidence.
2. Effortless Direct Transactions
Experience the unparalleled convenience of direct-from-factory shipments, offering more cost-effective solutions. By eliminating the middlemen, we pass the savings directly to you, ensuring you receive exceptional affordability without any compromise in quality.
3. Superior OEM & ODM Services
Leverage our extensive production and management expertise to enjoy unparalleled OEM and ODM services, perfectly customized to your needs. Collaborate with us to transform your vision into reality with extraordinary precision and excellence.
4. Customized Solutions
Embrace the flexibility of non-standard, export, and custom orders tailored to your specific needs for voltage, power, pressure, and more. Reach out to us to discuss your unique requirements, and let us craft a bespoke solution that fits your exact specifications seamlessly.
5. Small Order Acceptance
Begin with a small trial order and experience firsthand the exceptional quality of our products. Discover why clients consistently trust SANZHI for unmatched performance and reliability.
6. Prompt and Dependable Delivery
Benefit from our superior products paired with swift and reliable delivery services. We guarantee timely arrivals of your orders, ensuring your operations maintain seamless functionality and productivity.
7. Complete Authorization
Empower your sales strategy with full authorization certificates for our esteemed distributors. Leverage the strength of the SANZHI brand to enhance your credibility and confidently boost your market presence.
Sanzhi (Henan) Compressor Co., Ltd. stands as a distinguished leader in the manufacturing sector, specializing in high-quality screw air compressors and vacuum pumps. With over a decade of unwavering commitment, we offer a comprehensive array of products including standard and low-pressure screw air compressors, cutting-edge permanent magnet frequency conversion models, two-stage compression units, specialized compressors for laser cutting, and versatile mobile screw compressors. Our product lineup features single and double-tank configurations available in both electric and diesel options, as well as innovative screw vacuum pumps.
Our production processes epitomize efficiency and modernity, boasting state-of-the-art multi-air compressor assembly lines. Staffed by a dedicated team of over 50 skilled employees, we continually refine our ERP-based management systems to dramatically reduce lead times and ensure the prompt delivery of top-tier products.
Upholding rigorous standards, our factory is proud to hold ISO9001 certification, underscoring our unwavering dedication to quality management. We meticulously enforce stringent quality control protocols, ensuring each machine undergoes comprehensive material inspections, production evaluations, and thorough pre-delivery checks before it leaves our facility.
Our customer service ethos is second to none. Our pre-sales team provides expert guidance to help you select the ideal air equipment, complemented by extensive customization options for both appearance and configuration. We also excel in crafting bespoke OEM products tailored to specific dealer requirements. Our seasoned after-sales team guarantees rapid and effective responses to all customer inquiries and needs.
At Sanzhi (Henan) Compressor Co., Ltd., we are committed to delivering high-performance, reliable products designed to foster lasting customer relationships. Our efficient delivery schedules, superior machines, and competitive pricing ensure that you receive exceptional compressed air solutions every time.
Conveniently located in Xinzheng City, Henan Province, China, our factory is easily accessible. We offer complimentary transportation from Xinzheng International Airport to our premises, a brief 30-kilometer journey that takes approximately one hour. We warmly welcome your visit!
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a dedicated manufacturer specializing in screw air compressors, with over a decade of professional expertise.
Q2. How do you control quality?
A: 1. Intensive inspection of raw materials.
2. Rigorous control of installation procedures.
3. Each machine undergoes a minimum of 5 hours of continuous testing before dispatch.
Q3. What information must I provide to get the suitable machine?
1. The required air delivery capacity (Unit: CFM or m³/Min).
2. The necessary working pressure (Unit: PSI, Bar, or Mpa).
3. The voltage and frequency of your location (V/Hz).
4. Any additional accessories needed, such as an air tank, filters, or air dryers.
Provide us with these details, and we will tailor a solution for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi offers compressors in voltages of 380V/50Hz/3P, 400V/50Hz/3P, 415V/50Hz/3P, 220V/60Hz/3P, 440V/60Hz/3P, and can customize according to your requirements.
Q6. How long is the delivery time?
A: For our standard voltage specifications, you can expect a swift lead time of approximately 15 working days after order confirmation. If you require custom non-standard voltage specifications, please contact our dedicated sales team for a personalized delivery schedule, ensuring your needs are met with precision and efficiency.
Q7. What's the payment term?
A: Our payment terms are designed to be straightforward and secure, ensuring smooth transactions: an initial 30% T/T deposit in advance, followed by 40% T/T before shipment, and the remaining 30% T/T due upon receipt of the B/L copy. For your convenience, we accept payments in both USD and RMB.
Q8. How about your warranty?
A: We offer an industry-leading warranty that includes one year of comprehensive coverage for the entire machine and an extended two-year warranty for the screw air compressor, excluding consumable spare parts. Our commitment ensures your investment is protected.
Q9. What about the maintenance?
A: Initial maintenance should be conducted after 500 hours of operation. Subsequently, routine maintenance intervals are recommended between 2,000 to 3,000 hours, depending on specific working conditions, to ensure optimal performance and longevity of your equipment.
Q10. Can machines be run in high-temperature environment?
A: Absolutely, our machines are meticulously engineered to perform efficiently even in high-temperature environments, with an operational temperature range from -20° to 45° (-4ºF to 113ºF). This robust design guarantees reliable performance in diverse conditions.
Q11. Do you offer OEM service?
A: Yes, we offer both OEM and ODM services. Our professional design team is committed to providing flexible solutions tailored to meet your specific requirements, ensuring your product stands out in the market.
Q12. How long could your air compressor be used?
A: Our air compressors are engineered for exceptional durability and reliable performance, typically offering a lifespan that exceeds 10 years, ensuring long-term efficiency and value.
Q13. Will you provide some spare parts for the machines?
A: Yes, we ensure the availability of spare parts for all our machines, guaranteeing seamless operation and minimizing downtime.
Q14. How about your after-sales service?
A: We provide comprehensive after-sales support, including online guidance for installation and commissioning. Additionally, we can dispatch experienced engineers for on-site training and installation assistance to ensure your complete satisfaction.